Product Description
K49 electric motor speed reducer helical bevel 90 degree gearbox with ac electric motor
< ABOUT TILI
Technical data
Product Name | K49 electric motor speed reducer helical bevel 90 degree gearbox with ac electric motor |
Power | 0.12KW~160KW |
Torque | 9.9N · m ~ 44822N · m |
Output speed | 0.08 ~ 267r/min |
Gear material | 20CrMnTi alloy steel |
Gear Processing | Grinding finish by HOFLER Grinding Machines |
Noise Test | Below 65dB |
Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CZPT ,etc |
Brand of oil seal | NAK or other brand |
Temp. rise (MAX) | 40ºC |
Temp. rise (Oil)(MAX | 50ºC |
Vibration | ≤20µm |
Housing hardness | HBS190-240 |
Surface hardness of gears | HRC58°~62 ° |
Gear core hardness | HRC33~40 |
Machining precision of gears | 5 Grade |
Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
Heat treatment | Carburizing, Quenching etc |
Efficiency | 95%~96% (depends on the transmission stage) |
Bearing output mode | Vertical output |
Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
Input mode | Direct motor, shaft input and connecting flange input |
Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Installation Instructions
Company Profile
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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Application: | Motor, Machinery, Agricultural Machinery, Industrial Automation Equipment, Chemical Industry |
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Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Vertical Axis Output |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How to Select a Planetary Gearbox for Your Applications
You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
CZPT gearbox
An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.
CZPT
A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
CZPT
The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.
CZPT
With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
CZPT’s
If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.
editor by Dream 2024-05-13
China Aokman P Series 25~4, 000 Ratio Planetary Gearing Arrangement Electric Motor Gearbox cars with planetary gearbox
Item Description
Solution Description
AOKMAN P Series 25~4,000 Ratio Planetary Gearing Arrangement electric motor gearbox
P Sequence Planetary Gearbox adopts the involute planetary gear transmission with internal mesh, outer mesh and divided electricity employed reasonably. So the collection has the features of light-weight bodyweight, modest quantity, high transmission ratio, high efficiency, easy rotation, minimal sounds and good applicability.
Application:
P Collection Planetary Gearbox is broadly utilized in several industries these kinds of as metallurgy, mining, hoisting and transportation, electrical electrical power, vitality assets, construction and building resources, gentle industry and visitors, and so on.
P series planetary gearbox with excellent costs
1.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably.
two.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,
high efficiency, smooth rotation, low noise and good applicability.
3.P series is widely used in industries such as metallurgy, mining, hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.
Detailed Photos
4.Complex Knowledge
Input power | Ratio | Torque | Planetary gear units stage | Mounting type |
.4~9551kW | 25~4000 | Up to 1920000N.m | 2 stage 3 stage |
Horizontal Vertical |
five.Basic Information
Gear Arrangement:Helical gear
Mounting Type: Horizontal, Vertical
Kinds: P2N,P2L,P2S,P2K,P3N,P3S,P3K
6.Features
Features of Planetary gearbox | Light weight |
Small volume | |
High transmission ratio | |
High transmission efficiency | |
Smooth rotation | |
Good applicability |
P sequence planetary gearbox with good charges
seven.Explanation of types
P2N-2-stage planetary gear units:
P2L-Bevel,2-stage planetary gear units:
P2S-Helical,2-stage planetary gear units
P2K-Bevel-helical,2-stage planetary gear units:
P3N-3-stage planetary gear units
P3S-Helical,3-stage planetary gear units
P3K-Bevel-helical,3-stage planetary gear units
Product Parameters
Solution description:
Rated Electrical power | .4KW~9551KW |
Rated Torque | Up to 1920KN.m |
Gear Arrangement | Planetary with helical or bevel gearbox |
Enter Pace | 50HZ or 60HZ of 4Pole,6Pole and 8pole motor |
Ratio | i=twenty five~4000 |
Set up Form | Flange Mounted, Foot Mounted or Torque Arm Mounted |
Certifications
Packaging & Delivery
Organization Profile
Our Positive aspects
Pre-sale services | 1. Select equipment model. |
two.Design and manufacture products according to clients’ special requirement. | |
3.Train technical personal for clients | |
Services during selling | one.Pre-check and accept products ahead of delivery. |
2. Help clients to draft solving plans. | |
After-sale services | 1.Assist clients to prepare for the first construction scheme. |
2. Train the first-line operators. | |
3.Take initiative to eliminate the trouble rapidly. | |
four. Provide technical exchanging. |
FAQ
1.Q:What types of gearbox can you generate for us?
A:Principal goods of our company: UDL collection speed variator,RV collection worm equipment reducer, ATA sequence shaft mounted gearbox, X,B collection equipment reducer,P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more than 1 hundred designs and 1000’s of technical specs
two.Q:Can you make as for each customized drawing?
A: Of course, we offer you personalized support for clients.
three.Q:What is your phrases of payment ?
A: 30% Progress payment by T/T right after signing the deal.70% prior to delivery
4.Q:What is your MOQ?
A: 1 Set
Welcome you contact me if you are interested in our solution.
Our group will support any want you may well have.
Application: | Machinery, Agricultural Machinery, Industry |
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Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened |
Installation: | Horizontal Type |
Step: | Double-Step |
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Customization: |
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Input power | Ratio | Torque | Planetary gear units stage | Mounting type |
0.4~9551kW | 25~4000 | Up to 1920000N.m | 2 stage 3 stage |
Horizontal Vertical |
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Features of Planetary gearbox | Light weight |
Small volume | |
High transmission ratio | |
High transmission efficiency | |
Smooth rotation | |
Good applicability |
###
Rated Power | 0.4KW~9551KW |
Rated Torque | Up to 1920KN.m |
Gear Arrangement | Planetary with helical or bevel gearbox |
Input Speed | 50HZ or 60HZ of 4Pole,6Pole and 8pole motor |
Ratio | i=25~4000 |
Installation Form | Flange Mounted, Foot Mounted or Torque Arm Mounted |
###
Pre-sale services | 1. Select equipment model. |
2.Design and manufacture products according to clients’ special requirement. | |
3.Train technical personal for clients | |
Services during selling | 1.Pre-check and accept products ahead of delivery. |
2. Help clients to draft solving plans. | |
After-sale services | 1.Assist clients to prepare for the first construction scheme. |
2. Train the first-line operators. | |
3.Take initiative to eliminate the trouble rapidly. | |
4. Provide technical exchanging. |
Application: | Machinery, Agricultural Machinery, Industry |
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Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened |
Installation: | Horizontal Type |
Step: | Double-Step |
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Customization: |
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Input power | Ratio | Torque | Planetary gear units stage | Mounting type |
0.4~9551kW | 25~4000 | Up to 1920000N.m | 2 stage 3 stage |
Horizontal Vertical |
###
Features of Planetary gearbox | Light weight |
Small volume | |
High transmission ratio | |
High transmission efficiency | |
Smooth rotation | |
Good applicability |
###
Rated Power | 0.4KW~9551KW |
Rated Torque | Up to 1920KN.m |
Gear Arrangement | Planetary with helical or bevel gearbox |
Input Speed | 50HZ or 60HZ of 4Pole,6Pole and 8pole motor |
Ratio | i=25~4000 |
Installation Form | Flange Mounted, Foot Mounted or Torque Arm Mounted |
###
Pre-sale services | 1. Select equipment model. |
2.Design and manufacture products according to clients’ special requirement. | |
3.Train technical personal for clients | |
Services during selling | 1.Pre-check and accept products ahead of delivery. |
2. Help clients to draft solving plans. | |
After-sale services | 1.Assist clients to prepare for the first construction scheme. |
2. Train the first-line operators. | |
3.Take initiative to eliminate the trouble rapidly. | |
4. Provide technical exchanging. |
Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by CX 2023-04-03
China 37-154HP Bevel Gearbox with Wide Range Pto Agricultural Planetary Gearbox for Rotary Machine Implement planetary gearbox electric motor
Merchandise Description
Name | B170 |
Advantage | 1.Our agricultural gearbox is designed for hefty-obligation performance, making it perfect for demanding agricultural applications. two.It attributes a higher torque potential, ensuring effective energy transmission and optimum device performance. 3.Our gearbox isengineered to be straightforward to put in and maintain, reducing downtime and upkeep fees. 4.Trust our agricultural gearbox forsuperior toughness, trustworthiness, and productiveness in your farming operations. |
Resources |
Quenching heat remedy, hardened tooth, carbonizing.20CrMnTi for parts and housing |
Floor Therapy | Blacking, galvanization, chroming, electrophoresis, colour painting |
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Machinery, Agricultural Machinery |
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Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
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Samples: |
US$ 400/Piece
1 Piece(Min.Order) |
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Customization: |
Available
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Name | B170 |
Advantage | 1.Our agricultural gearbox is designed for heavy-duty performance, making it ideal for demanding agricultural applications. 2.It features a high torque capacity, ensuring efficient power transmission and optimal machine performance. 3.Our gearbox isengineered to be easy to install and maintain, reducing downtime and maintenance costs. 4.Trust our agricultural gearbox forsuperior durability, reliability, and productivity in your farming operations. |
Materials |
Quenching heat treatment, hardened teeth, carbonizing.20CrMnTi for components and housing
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Surface Treatment | Blacking, galvanization, chroming, electrophoresis, color painting |
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Machinery, Agricultural Machinery |
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Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
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Samples: |
US$ 400/Piece
1 Piece(Min.Order) |
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Customization: |
Available
|
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Name | B170 |
Advantage | 1.Our agricultural gearbox is designed for heavy-duty performance, making it ideal for demanding agricultural applications. 2.It features a high torque capacity, ensuring efficient power transmission and optimal machine performance. 3.Our gearbox isengineered to be easy to install and maintain, reducing downtime and maintenance costs. 4.Trust our agricultural gearbox forsuperior durability, reliability, and productivity in your farming operations. |
Materials |
Quenching heat treatment, hardened teeth, carbonizing.20CrMnTi for components and housing
|
Surface Treatment | Blacking, galvanization, chroming, electrophoresis, color painting |
The Basics of a Planetary Gearbox
The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
Inline planetary gearbox
An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
Helical planetary gearbox
A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
Spur planetary gearbox
There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes
editor by czh 2023-03-23
China Custom Micro Geared Motor with Low Speed Planetary Gearbox for Mobile Phone Camera, Electric Lock, Automatic Curtains, Electronic Dustbin with high quality
Merchandise Description
We are a factory specialized in metal elements hardware & steel gearbox via powder metallurgy procedure .
We solutions with ODM/OEM gearbox design and improvement , gearmotors manufacture.
A planetary gearbox is a gearbox with the enter shaft and output shaft aligned it provides high torque transmission with very good stiffness and reduced sound , in a more compact foot print than other gearbox kinds . It can source a good deal of velocity reduction and torque in a tiny bundle with the fixed axis .
A planetary equipment established is produced up of 3 varieties of gears , a sun gear , planet gears and a ring equipment . The sunshine equipment at large pace is situated at the middle of the gears , and transmits torque to the planet gears which are usually mounted on the moveable provider .The earth gears around the central axis rotation ,mesh with the sun equipment and an outer ring equipment . As all the planet carriers turns , it provides reduced-velocity, higher-torque output .
A planetary gearbox normally useded in the transmission :
For specific positioning
For a robotic to increase the torque
For printing press to minimize the speed of the rollers
Description:
Solution Title : Pace reducer / Gearmotor / planetary gearbox
Gearbox Type: Planetary
Substance: Steel
Gear Ratio : 5:1 , ten:1 , twenty:1 , twenty five:1 , 30:1 , forty:1 , fifty:1 , sixty:1 ,70:1…100:1 , 150:1… optional
Gearbox diameter : 6mm , 10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V ,9V , 12V ,24V obtainable .
Ideal precision: Most rotating angular stability improves the accuracy and trustworthiness of the motion.
Reduce noise stage simply because there is more surface area make contact with. Rolling is considerably softer and jumps are almost nonexistent.
Greater longevity: Due to its torsional rigidity and much better rolling. To improve this characteristic, your bearings support decrease the losses that would arise by rubbing the shaft on the box directly. Thus, greater performance of the equipment and a considerably smoother operation is accomplished.
Increased torque transmission: With a lot more tooth in contact, the system is CZPT to transmit and endure much more torque. In addition, it does it in a much more uniform way.
Very great stages of performance: Planetary reducers offer you higher effectiveness and many thanks to its style and inside layout losses are minimized during their perform. In simple fact, right now, this type of push mechanisms are individuals that offer you higher effectiveness.
Greatest versatility: Its system is contained in a cylindrical gearbox, which can be put in in virtually any area.
Planetary Gearbox positive aspects:
- Provides substantial torque at gradual speeds .
- The shafts are manufactured up of hardened and tempered alloy metal .
- Solar gears ,world gears and ring gears are made of powder metallurgy and sintering metal .
- Minimal noise stages.
- Great top quality taper roller bearings for enter and output shafts .
- Higher effectiveness .
- Improved repeatability . Its Its greater pace radial and axial load offers trustworthiness and robustness, reducing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads offer a ideal repeatability.
PM approach for custom steel planetary gearbox , geared motors .
The P/M process is an inexpensive, environmentally clean, high manufacturing strategy for generating areas exactly to or near to ultimate dimensions. With tiny or no machining operations necessary.
At current, elements with a difficult condition, tight-dimensional tolerances, managed density and houses can be produced by powder metallurgy approaches. A technological procedure of powder metallurgy guarantees higher flexibility in the variety of physiochemical properties and other demands, which includes:
- Production of structural components with intricate shapes .
- Controlled porosity .
- Higher mechanical energy and resistance to vibrations .
- Managed properties.
- Large mechanical energy and resistance to vibrations.
- Substantial manufacturing precision and excellent area top quality
- Big quantity of generation collection .
- Excellent tolerances .
Custom made metallic parts , 2 stages , 3 stages , 4 stages planet gearbox , geared motor for electric powered gadget , devices ,autos .
Workshop
US $2.8 / Piece | |
2,000 Pieces (Min. Order) |
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Electric Curtains |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Three-Step |
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Samples: |
US$ 5/Piece
1 Piece(Min.Order) |
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Customization: |
Available
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US $2.8 / Piece | |
2,000 Pieces (Min. Order) |
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Electric Curtains |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Three-Step |
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Samples: |
US$ 5/Piece
1 Piece(Min.Order) |
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Customization: |
Available
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Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by czh 2022-12-19
China Customized gear reducer speed gear brushless reducing motor, electric bldc motor speed planetary gear reducer gearbox with Good quality
Applicable Industries: Manufacturing Plant
Weight (KG): 3.7
Gearing Arrangement: Planetary
Output Torque: 8.5-680nm
Input Speed: 3500rpm
Output Speed: 3.5-1167rpm
Type: Planetary gearbox speed reducer
Weight: 2.5kg-3.7kg
Protection rank: IP65
Average life expectancy: >20000h
Certificates: CCC, CE, ROSH, LVD, EMC
Port: HangZhou
Sample delivery time: 2-15 days
Bulk delivery time: 15-20 days
MOQ: 1 pcs
Customized: Welcome
Packaging Details: According to the size of the motor for safe packing.
Port: HangZhou
Customized gear reducer speed gear brushless motor, electric bldc motor speed planetary gear reducer gearbox
Feature:
1.Strong overload capability, not easy to break
2.Strong pressure resistance
Optional | 60mm, 80mm, 90mm, 120mm, 160mm |
Rated output torque | 8.5nm-680nm |
Gear ratio Single-stage | 3, 4, 5, 7, 10 |
Gear ratio Double-stage | 12, 16, 20, 25, 28, 35, 40, 50, 70 |
Gear ratio Three-stage | 64, 80, 100, 125, 140, 175, 200, 250, 350, 400, 500, 700, 1000 |
Return gap | 12arc-min~ 18arc-min |
Gear ratio | 3 | 4 | 5 | 7 | 10 | 12 | 16 | 20 | 25 | 28 | 35 | 40 | 50 | 70 |
Rated output torque (nm) | 60 | 86 | 94.5 | 64 | 39.5 | 96 | 96 | 96 | 105.5 | 96 | 105.5 | 96 | 105.5 | 71.5 |
Maximum output torque (nm) | 120 | 172 | 189 | 128 | 79 | 192 | 192 | 192 | 211 | 192 | 211 | 192 | 211 | 143 |
Rated inertia(kgcm2) | 0.4 | 0.309 | 0.291 | 0.285 | 0.283 | 0.4 | 0.309 | 0.291 | 0.291 | 0.285 | 0.285 | 0.2283 | 0.283 | 0.283 |
Gear ratio | 64 | 80 | 100 | 125 | 140 | 175 | 200 | 250 | 280 | 350 | 400 | 500 | 700 | 1000 |
Rated output torque (nm) | 120 | 120 | 120 | 132 | 120 | 132 | 120 | 132 | 120 | 132 | 120 | 132 | 89.5 | 55 |
Maximum output torque (nm) | 240 | 240 | 240 | 264 | 240 | 264 | 240 | 264 | 240 | 264 | 240 | 264 | 179 | 110 |
Rated inertia(kgcm2) | 0.291 | 0.291 | 0.291 | 0.291 | 0.285 | 0.285 | 0.283 | 0.283 | 0.283 | 0.283 | 0.283 | 0.283 | 0.283 | 0.283 |
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Main Products
Why DMKE
A.Certificates passed:CE,ROSH,LVD,EMC,ROSH tests passed for most our 12v dc motor and can supply reports.
B.Fast feedback for customers:24 hours reply for all customers’ inquiries. C. Competitive prices. D. Quality guarantee:We have shipped much motors to Italy, Spain, and other European and USA customers with high quality. E. Fast and Timely delivery:Usually 10-15 days for goods production. F. Professional Technical support and After-sale service. G.Customized service for kind of motor according to your requirement. |
Production Process
FAQQ1: What kind motors you can provide?
A1: For now, Our main products are brushless dc motor, brushless dc gear motor, brushed dc motors,dc gear motor, micro dc motor, ac gear motor, planetary gear motor and drivers.
Q2: Is there a MOQ for your motors?
A2: Our MOQ is 1pcs.
Q3:Are you motor manufacture?
A3:Yes, we are motor manufacture, we develop and produce the motors and drivers by our own factory.
Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible motor. We have technical people who can teach how to get the function by different wire connection.
Q5:How about your delivery time?
A6: The delivery time is usually 10–15days. And we have stock for some styles, please contact for checking.
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How to Select a Planetary Gearbox for Your Applications
You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
CZPT gearbox
An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.
CZPT
A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
CZPT
The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.
CZPT
With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
CZPT’s
If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.
editor by czh
China Professional robotic dc planetario gear motor with 36mm planetary gearbox planetary gearbox electric motor
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company, Vending machine
Gearing Arrangement: Planetary
Output Torque: 1-30kg.cm
Input Speed: 2000-15000rpm
Output Speed: 1-2000rpm
Application: robot, Boat, Car, Home Appliance, Equipments
Rated Voltage: 1.5v-24v
Size: diameter 36mm
Gears: planetary gears
Type: gear motor
Certificate: CE.ROHS
key feature: high torque
Construction: Permanent Magnet
Packaging Details: Inside plastic tray or foam packed with outer paper cartons
Port: HangZhou
robotic dc planetario gear motor with 36mm planetary gearbox
DC motor, dc gear motor, gearbox motor, vibration motor.Customized items:Voltage: 3v, 4.5v, 5v, 6v, 12v, 24VDCAccessories offered like encoder, gears, wires, connector.Ball bearing or Oil-impregnated bearingShaft configuration: knurls, D shape, 4 square shape etcSpecial gears (helical gears, bevel gears)Metal end cap or plastic end cap, precious metal brush or carbon brush
Gear motor data for your reference:
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Company InformationHangZhou CZPT Motor Co. Ltd is a manufacturer of micro dc motor, dc spur gear motor, dc worm gear motor, dc planetary gear motor. It’s a high-tech enterprise integrating the research, development, production and sales of various kinds of motors. The motors are widely used for home automation, health-care and beauty-care facilities, medical equipment, robots, adult toys, automatic curtain, electronic lock, ATM, automatic systems etc. We always focus on improving our products and the quality control system, we always keep a close watch to the market and try to provide you the best of our service. Our motors are exported to more than 60 countries and regions at home and abroad, most of our customers are from USA, Europe, Canada, South Africa, ZheJiang and domestic market.
Packaging & Shipping
FAQ* Q: What kind of motors can you provide?A: Dia 10~52mm micro dc motor, dc spur gear motor, dc planetary gear motor, dc worm gear motor; voltage, free load speed, rated speed, rated torque and size can be customized; * Can you send me a price list?A: For all of our motors, they are customized based on different requirements like lifetime, noise, voltage, and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide. * Q: What is the delivery time for samples and mass production?A: For samples if we don’t have material stock, delivery date 15-20days; if with stock, produce date can be 3-5days; * For mass production, normally arrange under schedule, the ealier your order is, the faster we will produce; in slack season delivery date is 25 dasy; busy season we will need more than 30 days if quantity is large; * Q: What spec. shall I provide before sample making?A: Please kindly tell us your rated voltage,no load speed, load speed, rated torque and overall dimension; * Q: Is it possible for you to develop new motors if we can provide tooling cost?A: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not. Contact
Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by czh
China manufacturer Children electric car gearbox with motor,12v electric motor with gear box,baby motorcycle gearbox dc motor 550 engine gear box custom planetary gearbox
Model Number: 550 390
Gearing Arrangement: Spur
Output Torque: 375~519520Nm(customized)
Rated Power: 1.5~6229KW(customized)
Input Speed: customized
Output Speed: 89571294
Wechat:1198713754
Skype:Tyche Bai
Any questions, please contact us directly.We will reply you at the first time !
Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by czh
China Hot selling Hot Sale High Quality Electric NEMA 34 Easy Servo Stepper Motor with Planetary Gearbox with Hot selling
Product Description
Product Description
Stepper Motor Description
This waterproof bipolar Nema 3.4″ 86 mm square stepper motor is configured with step angle 1.8° with a size of 86 mm x 86 mm x 152.5 mm. It has 4 wires for bipolar connection with an IP65 connector and each phase draws current 12.00 A at 3.00 V, with bipolar holding torque 1180.00 [Ncm] min.
The IP65 rated Ever Elettronica hybrid stepper motors are designed to provide dust proof operation and withstand low pressure jets of water. The IP65 rated stepper motors are ideal for washing machines, medical and laboratory equipments and in the packaging applications since they are suitable for washdown procedures. The high efficiency waterproof hybrid 2 phase stepper motor is also ideal to control CZPT pumps of different sizes.
Product Parameters
Motor Technical Specification
Mechanical Drawing (in mm)
Company Profile
Taking advantage of the proactive climate of the 70s, in 1977 the engineer Felice Caldi, who had always been a passionate builder and inventor, founded an innovative company, operating internationally in the field of software for industrial machinery.
Since then, this small company based in Lodi has enjoyed continuous successes related to innovative products and cutting edge “best in class” technologies in the field of industrial automation, as proven by the many patents filed during the years as well as the important awards given to it by the Chamber of Commerce of Milan and of the Lombardy Region.
The company, thanks to its successes over time, has grown considerably, expanding its sales network abroad and opening another company in China to manage the sales flow in the Asian market.
Ever attentive to the dynamics and needs of the automation market, constantly evolving and continually seeking technological innovation, Ever Elettronica has been CZPT to respond to all the technological challenges that have arisen over the years, providing solutions CZPT to make its customer’s machines more and more performing and highly competitive.
And it is precisely to underline the importance and the uniqueness of every single customer that we design, with care and dedication, highly customised automation solutions, that are CZPT to perfectly meet any request, both regarding software and hardware.
Our team of mechatronic engineers can indeed customise the software with specially designed firmware, and it can also adapt the motor by customising, for example, the length of the cables or the diameter of the crankshaft and the IP protection degree, all strictly based on the customer’s technical specifications.
Flange
|
NEMA 34
|
Step angle
|
1.8 [°] ± 5 [%]
|
Holding torque | 8.2 N.m MIN |
Phase resistance
|
0.54 [Ohm] ± 10 [%]
|
Phase inductance
|
5.0 [mH] ± 20 [%]
|
Rotor inertia
|
3800 [g.cm²]
|
Ambient temperature
|
-20 [°C] ~ +50 [°C]
|
Temperature rise
|
80 [K]
|
Dielectric strength
|
500 [VAC 1 Minute]
|
Class protection
|
IP20
|
Max. shaft radial load
|
220 [N]
|
Max. shaft axial load
|
60 [N]
|
Weight
|
4000 [g.]
|
###
Nema | Model | Length | Step Angle | Current/Phase | Resistance/Phase | Inductance/Phase | Holding Torque | # of Leads | Rotor Inertia |
(L)mm | ( °) | A | Ω | mH | N.M. | No. | g.cm2 | ||
OPEN LOOP STEP MOTOR | |||||||||
Nema8 | EW08-210H | 37.8 | 1.80 | 1.00 | 4.30 | 1.70 | 0.04min | 4.00 | 2.90 |
Nema11 | EW11-110 | 30.1 | 1.80 | 1.00 | 4.50 | 3.80 | 0.08min | 4.00 | 5.00 |
EW11-110H | 30.1 | 1.80 | 1.00 | 4.50 | 4.00 | 0.07min | 4.00 | 9.00 | |
EW11-310 | 50.4 | 1.80 | 1.00 | 2.50 | 2.20 | 0.14min | 4.00 | 20.00 | |
EW11-310D | 50.4 | 1.80 | 1.00 | 2.50 | 2.20 | 0.14min | 4.00 | 20.00 | |
Nema14 | EW14-110 | 25.5 | 1.80 | 1.00 | 3.30 | 3.80 | 0.17min | 4.00 | 25.00 |
EW14-210 | 40.5 | 1.80 | 1.00 | 4.00 | 6.10 | 0.2min | 4.00 | 25.00 | |
Nema17 | EW17-220 | 33.7 | 1.80 | 2.00 | 0.70 | 1.40 | 0.3min | 4.00 | 40.00 |
EW17-320 | 39.2 | 1.80 | 2.00 | 1.00 | 1.80 | 0.45min | 4.00 | 60.00 | |
EW17-320D | 39.2 | 1.80 | 2.00 | 1.00 | 1.80 | 0.45min | 4.00 | 60.00 | |
EW17-420 | 47.2 | 1.80 | 2.00 | 1.00 | 2.00 | 0.56min | 4.00 | 80.00 | |
EW17-420D | 47.2 | 1.80 | 2.00 | 1.00 | 2.00 | 0.56min | 4.00 | 80.00 | |
EW17-420M | 80.1 | 1.80 | 2.00 | 1.35 | 3.20 | 0.48min | 4.00 | 77.00 | |
EW17-520 | 60 | 1.80 | 2.00 | 1.35 | 2.90 | 0.70min | 4.00 | 115.00 | |
EW17-520M | 99.1 | 1.80 | 2.00 | 1.77 | 4.00 | 0.72min | 4.00 | 110.00 | |
Nema23 | EW23-140 | 41.9 | 1.80 | 4.00 | 0.37 | 1.00 | 0.70min | 4.00 | 170.00 |
EW23-240 | 52.9 | 1.80 | 4.00 | 0.45 | 1.70 | 1.25min | 4.00 | 290.00 | |
EW23-240D | 52.9 | 1.80 | 4.00 | 0.45 | 1.70 | 1.25min | 4.00 | 290.00 | |
EW23-240M | 95.5 | 1.80 | 4.00 | 0.44 | 1.40 | 1.20min | 4.00 | 480.00 | |
EW23-340 | 76.4 | 1.80 | 4.00 | 0.50 | 1.80 | 2.00min | 4.00 | 520.00 | |
EW23-340D | 76.4 | 1.80 | 4.00 | 0.50 | 1.80 | 2.00min | 4.00 | 520.00 | |
EW23-350M | 116.5 | 1.80 | 5.00 | 0.40 | 1.80 | 2.00min | 4.00 | 480.00 | |
Nema24 | EW24-240 | 54.5 | 1.80 | 4.00 | 0.45 | 1.20 | 1.40min | 4.00 | 450.00 |
EW24-440 | 85.5 | 1.80 | 4.00 | 0.80 | 3.00 | 3.00min | 4.00 | 900.00 | |
EW24-450M | 125.6 | 1.80 | 5.00 | 0.42 | 1.80 | 3.00min | 4.00 | 900.00 | |
Nema34 | EW34-260 | 79.5 | 1.80 | 6.00 | 0.38 | 2.80 | 4.5min | 4.00 | 1900.00 |
EW34-360 | 99 | 1.80 | 6.00 | 0.47 | 3.90 | 6.00min | 4.00 | 2700.00 | |
EW34-460M | 155.3 | 1.80 | 6.00 | 0.54 | 5.00 | 8.20min | 4.00 | 3800.00 | |
EW34-560 | 129 | 1.80 | 6.00 | 0.64 | 6.00 | 9.00min | 4.00 | 4000.00 | |
EW34-660 | 159.5 | 1.80 | 6.00 | 0.72 | 7.30 | 12min. | 4.00 | 5000.00 | |
EH34-530 | 129 | 1.80 | 3.60 | 1.06 | 10.00 | 7.1min | 4.00 | 4000.00 |
Flange
|
NEMA 34
|
Step angle
|
1.8 [°] ± 5 [%]
|
Holding torque | 8.2 N.m MIN |
Phase resistance
|
0.54 [Ohm] ± 10 [%]
|
Phase inductance
|
5.0 [mH] ± 20 [%]
|
Rotor inertia
|
3800 [g.cm²]
|
Ambient temperature
|
-20 [°C] ~ +50 [°C]
|
Temperature rise
|
80 [K]
|
Dielectric strength
|
500 [VAC 1 Minute]
|
Class protection
|
IP20
|
Max. shaft radial load
|
220 [N]
|
Max. shaft axial load
|
60 [N]
|
Weight
|
4000 [g.]
|
###
Nema | Model | Length | Step Angle | Current/Phase | Resistance/Phase | Inductance/Phase | Holding Torque | # of Leads | Rotor Inertia |
(L)mm | ( °) | A | Ω | mH | N.M. | No. | g.cm2 | ||
OPEN LOOP STEP MOTOR | |||||||||
Nema8 | EW08-210H | 37.8 | 1.80 | 1.00 | 4.30 | 1.70 | 0.04min | 4.00 | 2.90 |
Nema11 | EW11-110 | 30.1 | 1.80 | 1.00 | 4.50 | 3.80 | 0.08min | 4.00 | 5.00 |
EW11-110H | 30.1 | 1.80 | 1.00 | 4.50 | 4.00 | 0.07min | 4.00 | 9.00 | |
EW11-310 | 50.4 | 1.80 | 1.00 | 2.50 | 2.20 | 0.14min | 4.00 | 20.00 | |
EW11-310D | 50.4 | 1.80 | 1.00 | 2.50 | 2.20 | 0.14min | 4.00 | 20.00 | |
Nema14 | EW14-110 | 25.5 | 1.80 | 1.00 | 3.30 | 3.80 | 0.17min | 4.00 | 25.00 |
EW14-210 | 40.5 | 1.80 | 1.00 | 4.00 | 6.10 | 0.2min | 4.00 | 25.00 | |
Nema17 | EW17-220 | 33.7 | 1.80 | 2.00 | 0.70 | 1.40 | 0.3min | 4.00 | 40.00 |
EW17-320 | 39.2 | 1.80 | 2.00 | 1.00 | 1.80 | 0.45min | 4.00 | 60.00 | |
EW17-320D | 39.2 | 1.80 | 2.00 | 1.00 | 1.80 | 0.45min | 4.00 | 60.00 | |
EW17-420 | 47.2 | 1.80 | 2.00 | 1.00 | 2.00 | 0.56min | 4.00 | 80.00 | |
EW17-420D | 47.2 | 1.80 | 2.00 | 1.00 | 2.00 | 0.56min | 4.00 | 80.00 | |
EW17-420M | 80.1 | 1.80 | 2.00 | 1.35 | 3.20 | 0.48min | 4.00 | 77.00 | |
EW17-520 | 60 | 1.80 | 2.00 | 1.35 | 2.90 | 0.70min | 4.00 | 115.00 | |
EW17-520M | 99.1 | 1.80 | 2.00 | 1.77 | 4.00 | 0.72min | 4.00 | 110.00 | |
Nema23 | EW23-140 | 41.9 | 1.80 | 4.00 | 0.37 | 1.00 | 0.70min | 4.00 | 170.00 |
EW23-240 | 52.9 | 1.80 | 4.00 | 0.45 | 1.70 | 1.25min | 4.00 | 290.00 | |
EW23-240D | 52.9 | 1.80 | 4.00 | 0.45 | 1.70 | 1.25min | 4.00 | 290.00 | |
EW23-240M | 95.5 | 1.80 | 4.00 | 0.44 | 1.40 | 1.20min | 4.00 | 480.00 | |
EW23-340 | 76.4 | 1.80 | 4.00 | 0.50 | 1.80 | 2.00min | 4.00 | 520.00 | |
EW23-340D | 76.4 | 1.80 | 4.00 | 0.50 | 1.80 | 2.00min | 4.00 | 520.00 | |
EW23-350M | 116.5 | 1.80 | 5.00 | 0.40 | 1.80 | 2.00min | 4.00 | 480.00 | |
Nema24 | EW24-240 | 54.5 | 1.80 | 4.00 | 0.45 | 1.20 | 1.40min | 4.00 | 450.00 |
EW24-440 | 85.5 | 1.80 | 4.00 | 0.80 | 3.00 | 3.00min | 4.00 | 900.00 | |
EW24-450M | 125.6 | 1.80 | 5.00 | 0.42 | 1.80 | 3.00min | 4.00 | 900.00 | |
Nema34 | EW34-260 | 79.5 | 1.80 | 6.00 | 0.38 | 2.80 | 4.5min | 4.00 | 1900.00 |
EW34-360 | 99 | 1.80 | 6.00 | 0.47 | 3.90 | 6.00min | 4.00 | 2700.00 | |
EW34-460M | 155.3 | 1.80 | 6.00 | 0.54 | 5.00 | 8.20min | 4.00 | 3800.00 | |
EW34-560 | 129 | 1.80 | 6.00 | 0.64 | 6.00 | 9.00min | 4.00 | 4000.00 | |
EW34-660 | 159.5 | 1.80 | 6.00 | 0.72 | 7.30 | 12min. | 4.00 | 5000.00 | |
EH34-530 | 129 | 1.80 | 3.60 | 1.06 | 10.00 | 7.1min | 4.00 | 4000.00 |
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.