Tag Archives: spur gear

China Pl Series Spur Teeth Planetary Gearbox calculate gear ratio planetary gearbox

Product Description

1. WPL series precision planetary gear speed reducer Model: WPL40, WPL60, WPL90, WPL120, WPL160, WPL200
2. The speed ratio: 3, 4, 5, 7, 9, 10, 15, 20, 25, 30, 35, 40, 50, 64, 70, 80, 100, 150, 200, 250, 350, 400, 500, 700, 1000
3. Stages: Three
Performance and features:
1. Planetary gear transmission interface using doesn’t contain full needle needle bearing, and increase the contact area to improve structural rigidity and output torque;
2. WPL series precision planetary gear reducer, with high precision, high rigidity, high load, high efficiency, high speed ratio, high life, low inertia, low vibration, low noise, low temperature rising, beautiful appearance, structure, light weight, easy installation, accurate positioning, etc, and is suitable for AC servo motor, DC servo motor, stepper motor, hydraulic motor of growth and slow down transmission

Type PL-40 PL-60 PL-90 PL-120 PL-160 PL-200 Ratio Stages
T2N
Rated output torque
(Nm)		 10 28 120 220 480 1230 3 1
15 48 150 270 590 1780 4
15 48 150 270 590 1345 5
9 39 110 215 470 745 7
7 19 58 98 260 720 10
10 28 120 220 480 1230 9 2
15 48 150 270 590 1485 15
15 48 150 270 590 2035 20
15 48 150 270 590 1485 25
15 48 150 270 590 2035 30
15 48 150 270 590 1450 35
15 48 150 270 590 1485 40
15 48 150 270 590 1450 50
9 39 110 215 470 840 70
7 19 58 98 260 720 100
15 48 150 270 590 2590 64 3
15 48 150 270 590 2590 80
15 48 150 270 590 2590 100
15 48 150 270 590 2590 150
15 48 150 270 590 1855 200
15 48 150 270 590 2596 250
15 48 150 270 590 1855 350
15 48 150 270 590 1450 400
15 48 150 270 590 1070 500
9 39 110 215 470 1070 700
7 19 58 98 260 1070 1000
emergency stop torque T2not=2T2N
Rotational inertia
(kgm2)		 0.031 0.0135 0.77 2.63 12.14 15.6 3 1
0.571 0.093 0.52 1.79 7.78 16.3 4
0.019 0.078 0.45 1.53 6.07 15.4 5
0.017 0.065 0.39 1.32 4.63 16.1 7
0.016 0.065 0.39 1.32 4.63 15.2 10
0.03 0.131 0.74 2.62 12.14 15.9 9 2
0.571 0.077 0.71 2.53 12.35 15 15
0.019 0.075 0.44 1.5 6.65 15.7 20
0.019 0.075 0.44 1.49 5.81 15.3 25
0.017 0.064 0.39 1.3 6.36 15.2 30
0.016 0.064 0.39 1.3 5.28 16.1 35
0.016 0.064 0.39 1.3 5.28 15.2 40
0.016 0.064 0.39 1.3 4.5 15.2 50
0.016 0.064 0.39 1.3 4.5 15.2 70
0.016 0.058 0.31 1.12 3.53 15.2 100
0.019 0.075 0.5 1.5 7.5 15.4 80 3
0.019 0.075 0.44 1.49 7.4 15.4 100
0.016 0.064 0.39 1.3 6.5 15.2 150
0.016 0.064 0.39 1.3 6.2 15.2 200
0.016 0.064 0.39 1.3 5.7 15.2 250
0.016 0.064 0.39 1.3 5.4 15.2 350
0.016 0.064 0.39 1.3 5.4 15.2 400
0.016 0.064 0.39 1.3 5.2 15.2 500
0.016 0.064 0.39 1.3 5.2 15.2 700
0.016 0.064 0.39 1.3 5.2 15.2 1000
backslash
(arcmin)		 reduced <5 <3 <3 <3 <5 <10   1
standard <10 <8 <8 <8 <10 <15  
reduced <8 <5 <5 <5 <8 <15   2
standard <12 <10 <10 <10 <10 <18  
reduced <10 <8 <8 <8 <10 <18   3
standard <15 <12 <12 <12 <15 <22  
torsional rigidity
(Nm/arcmin)		 0.7 1.8 4.4 9.2 26.7 66.7  
noise dB(A) 55 58 60 65 70 75  
Max.input speed 10000 8000 6000 6000 5000 3500 1-min
Rated input speed 4500 4000 4000 3500 2000 1500 1-min
Max.Radialforce(N) 185 265 400 1240 3700 6700 Stages
Max.Axialforce(N) 150 200 420 1000 3500 3800
Full-load efficiency(%) 96 1
94 2
90 3
 service life (H) 20000  
Weight (Kg) 0.5 1 3 6.2 19 42 1
0.8 1.5 4.2 8 24 50 2
1.1 1.8 4.8 9.8 29 58 3

US $80-200
/ unit
| 		1 unit

(Min. Order)

###

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Shunting
Gear Shape: Cylindrical Gear
Step: Stepless

###

Customization:
Available

|

Customized Request

###

Type PL-40 PL-60 PL-90 PL-120 PL-160 PL-200 Ratio Stages
T2N
Rated output torque
(Nm)		 10 28 120 220 480 1230 3 1
15 48 150 270 590 1780 4
15 48 150 270 590 1345 5
9 39 110 215 470 745 7
7 19 58 98 260 720 10
10 28 120 220 480 1230 9 2
15 48 150 270 590 1485 15
15 48 150 270 590 2035 20
15 48 150 270 590 1485 25
15 48 150 270 590 2035 30
15 48 150 270 590 1450 35
15 48 150 270 590 1485 40
15 48 150 270 590 1450 50
9 39 110 215 470 840 70
7 19 58 98 260 720 100
15 48 150 270 590 2590 64 3
15 48 150 270 590 2590 80
15 48 150 270 590 2590 100
15 48 150 270 590 2590 150
15 48 150 270 590 1855 200
15 48 150 270 590 2596 250
15 48 150 270 590 1855 350
15 48 150 270 590 1450 400
15 48 150 270 590 1070 500
9 39 110 215 470 1070 700
7 19 58 98 260 1070 1000
emergency stop torque T2not=2T2N
Rotational inertia
(kgm2)		 0.031 0.0135 0.77 2.63 12.14 15.6 3 1
0.022 0.093 0.52 1.79 7.78 16.3 4
0.019 0.078 0.45 1.53 6.07 15.4 5
0.017 0.065 0.39 1.32 4.63 16.1 7
0.016 0.065 0.39 1.32 4.63 15.2 10
0.03 0.131 0.74 2.62 12.14 15.9 9 2
0.023 0.077 0.71 2.53 12.35 15 15
0.019 0.075 0.44 1.5 6.65 15.7 20
0.019 0.075 0.44 1.49 5.81 15.3 25
0.017 0.064 0.39 1.3 6.36 15.2 30
0.016 0.064 0.39 1.3 5.28 16.1 35
0.016 0.064 0.39 1.3 5.28 15.2 40
0.016 0.064 0.39 1.3 4.5 15.2 50
0.016 0.064 0.39 1.3 4.5 15.2 70
0.016 0.058 0.31 1.12 3.53 15.2 100
0.019 0.075 0.5 1.5 7.5 15.4 80 3
0.019 0.075 0.44 1.49 7.4 15.4 100
0.016 0.064 0.39 1.3 6.5 15.2 150
0.016 0.064 0.39 1.3 6.2 15.2 200
0.016 0.064 0.39 1.3 5.7 15.2 250
0.016 0.064 0.39 1.3 5.4 15.2 350
0.016 0.064 0.39 1.3 5.4 15.2 400
0.016 0.064 0.39 1.3 5.2 15.2 500
0.016 0.064 0.39 1.3 5.2 15.2 700
0.016 0.064 0.39 1.3 5.2 15.2 1000
backslash
(arcmin)		 reduced <5 <3 <3 <3 <5 <10   1
standard <10 <8 <8 <8 <10 <15  
reduced <8 <5 <5 <5 <8 <15   2
standard <12 <10 <10 <10 <10 <18  
reduced <10 <8 <8 <8 <10 <18   3
standard <15 <12 <12 <12 <15 <22  
torsional rigidity
(Nm/arcmin)		 0.7 1.8 4.4 9.2 26.7 66.7  
noise dB(A) 55 58 60 65 70 75  
Max.input speed 10000 8000 6000 6000 5000 3500 1-min
Rated input speed 4500 4000 4000 3500 2000 1500 1-min
Max.Radialforce(N) 185 265 400 1240 3700 6700 Stages
Max.Axialforce(N) 150 200 420 1000 3500 3800
Full-load efficiency(%) 96 1
94 2
90 3
 service life (H) 20000  
Weight (Kg) 0.5 1 3 6.2 19 42 1
0.8 1.5 4.2 8 24 50 2
1.1 1.8 4.8 9.8 29 58 3
US $80-200
/ unit
| 		1 unit

(Min. Order)

###

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Shunting
Gear Shape: Cylindrical Gear
Step: Stepless

###

Customization:
Available

|

Customized Request

###

Type PL-40 PL-60 PL-90 PL-120 PL-160 PL-200 Ratio Stages
T2N
Rated output torque
(Nm)		 10 28 120 220 480 1230 3 1
15 48 150 270 590 1780 4
15 48 150 270 590 1345 5
9 39 110 215 470 745 7
7 19 58 98 260 720 10
10 28 120 220 480 1230 9 2
15 48 150 270 590 1485 15
15 48 150 270 590 2035 20
15 48 150 270 590 1485 25
15 48 150 270 590 2035 30
15 48 150 270 590 1450 35
15 48 150 270 590 1485 40
15 48 150 270 590 1450 50
9 39 110 215 470 840 70
7 19 58 98 260 720 100
15 48 150 270 590 2590 64 3
15 48 150 270 590 2590 80
15 48 150 270 590 2590 100
15 48 150 270 590 2590 150
15 48 150 270 590 1855 200
15 48 150 270 590 2596 250
15 48 150 270 590 1855 350
15 48 150 270 590 1450 400
15 48 150 270 590 1070 500
9 39 110 215 470 1070 700
7 19 58 98 260 1070 1000
emergency stop torque T2not=2T2N
Rotational inertia
(kgm2)		 0.031 0.0135 0.77 2.63 12.14 15.6 3 1
0.022 0.093 0.52 1.79 7.78 16.3 4
0.019 0.078 0.45 1.53 6.07 15.4 5
0.017 0.065 0.39 1.32 4.63 16.1 7
0.016 0.065 0.39 1.32 4.63 15.2 10
0.03 0.131 0.74 2.62 12.14 15.9 9 2
0.023 0.077 0.71 2.53 12.35 15 15
0.019 0.075 0.44 1.5 6.65 15.7 20
0.019 0.075 0.44 1.49 5.81 15.3 25
0.017 0.064 0.39 1.3 6.36 15.2 30
0.016 0.064 0.39 1.3 5.28 16.1 35
0.016 0.064 0.39 1.3 5.28 15.2 40
0.016 0.064 0.39 1.3 4.5 15.2 50
0.016 0.064 0.39 1.3 4.5 15.2 70
0.016 0.058 0.31 1.12 3.53 15.2 100
0.019 0.075 0.5 1.5 7.5 15.4 80 3
0.019 0.075 0.44 1.49 7.4 15.4 100
0.016 0.064 0.39 1.3 6.5 15.2 150
0.016 0.064 0.39 1.3 6.2 15.2 200
0.016 0.064 0.39 1.3 5.7 15.2 250
0.016 0.064 0.39 1.3 5.4 15.2 350
0.016 0.064 0.39 1.3 5.4 15.2 400
0.016 0.064 0.39 1.3 5.2 15.2 500
0.016 0.064 0.39 1.3 5.2 15.2 700
0.016 0.064 0.39 1.3 5.2 15.2 1000
backslash
(arcmin)		 reduced <5 <3 <3 <3 <5 <10   1
standard <10 <8 <8 <8 <10 <15  
reduced <8 <5 <5 <5 <8 <15   2
standard <12 <10 <10 <10 <10 <18  
reduced <10 <8 <8 <8 <10 <18   3
standard <15 <12 <12 <12 <15 <22  
torsional rigidity
(Nm/arcmin)		 0.7 1.8 4.4 9.2 26.7 66.7  
noise dB(A) 55 58 60 65 70 75  
Max.input speed 10000 8000 6000 6000 5000 3500 1-min
Rated input speed 4500 4000 4000 3500 2000 1500 1-min
Max.Radialforce(N) 185 265 400 1240 3700 6700 Stages
Max.Axialforce(N) 150 200 420 1000 3500 3800
Full-load efficiency(%) 96 1
94 2
90 3
 service life (H) 20000  
Weight (Kg) 0.5 1 3 6.2 19 42 1
0.8 1.5 4.2 8 24 50 2
1.1 1.8 4.8 9.8 29 58 3

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China Pl Series Spur Teeth Planetary Gearbox calculate gear ratio planetary gearboxChina Pl Series Spur Teeth Planetary Gearbox calculate gear ratio planetary gearbox
editor by czh

China best High Precision Spur Gear Small Planetary Gearbox Transmission Gearbox compound planetary gearbox

Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Construction works , Energy & Mining
Customized support: OEM, ODM, OBM
Gearing Arrangement: Spur
Output Torque: Custom
Input Speed: Custom
Output Speed: Cuctom
Structures: Planetary Gearbox
Gear type: Spur gear, Helical Gear
Ratio: Custom Design
Housing Material: Metal
Quality: High Qaulity
Application: Power Tranmission
Heat treatment: Hardening
Manufacturing method of gear: Hobbing
Quality Control System: JIS Precision Grade Inspection
Input format: Motor
Certification: JIS
Port: ZheJiang

PRODUCT NAMESpur Helical Gearbox
MODULEM0.3-M6.0 / DP20-DP80
PRECISION GRADEJIS 3-5 / DIN 7-9
TOLERANCE0.001mm – 0.01mm – 0.1mm
MATERIALMetal, Brass, C45 Steel, Stainless steel, Copper, Aluminium, Alloy, POM, PE, PVC, etc.
Product NameCustom Gears
ModelGear Module: M0.3-M6.0 / DP20-DP80Pulley: Standard or Custom size (ex: S3M, 2GT, AT5, HTD5M, XL)
Precision gradeJIS 3-5 / DIN 7-9
MaterialBrass, C45 steel, Stainless steel, Copper, Aluminum, Alloy, PE, PVC, POM, etc.
Tolerance0.001mm – 0.01mm – 0.1mm
FinishShot, Sand blasting, Heat treatment, Annealing, Tempering, Polishing, Anodizing, etc.
OEM/ODM1. Manufacturing according to customer’s requirement. 2. Providing custom gear design or gear product optimization. 3. Supplying professional business communication service.4. Support Developoment and Reverse engineering service.
Testing MachineDigital Height Gauge, Micrometer caliper , Caliper, Gear measuring machine, Projection machine, Hardness tester, etc.
FactoryOur Production Line WorkshopOur Workshop
WarehouseOur Warehouse
TeamOur Team
Wu Hung Gear Industry Co., Ltd. was established in 2002, early specializes in gear processing of reducers. We provide customized service based on customer needs.Since its establishment, we have been serving customers with a professional, rapid and enthusiastic attitude.We are recognized and trusted by customers with our high quality standard and expertise in gears.In order to improve more service quality, we migrated to the new factory in 2005. With the introduction of Japanese and Germany machinery and testing equipment, it response to the fast changing needs of the time.”Integrity-based, customer first, quality first.” is our company’s business philosophy. Every product is produced with the highest standard quality. In order to fulfill the requirements of customers, we always try our best. Customers’ affirmation are our biggest motivation to move forward. Q: Are you trading company or manufacturer ?A: We are a manufacturer. We provide professional custom service according to customers’ requirement.
Q: How long is your delivery time?A: It depends on the production processes, the production cycle would be 45-65 days.
Q: Do you provide samples ? A: Yes, we could provide the sample. Products developing fee can be charged. Sample fee can be refunded after products purchased.
Q: What is your terms of payment ?A: Payment =2000 USD, 30% T/T in advance , balance before shipment.



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Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
planetarygearbox

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

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China Best Sales Brushed DC CZPT Spur Gear Motor for Amusement Equipment with Great quality

Item Description

Product: 32ZYT34
We can layout it according to your unique demands. 
Gear box Data:

Motor info:

two.Manufacturing Movement

three.Organization Data
 In modern ten many years, CZPT has been dedicated to the manufacture of the motor items and the primary products can be categorised into the subsequent series, particularly DC motor, DC equipment motor, AC motor, AC equipment motor, Stepper motor, Stepper equipment motor, Servo motor and Linear actuator collection. 

Our motor merchandise are broadly applied in the fields of aerospace industry, automotive market, monetary tools, family equipment, industrial automation and robotics, healthcare tools, office tools, packing CZPT and transmission market, providing customers reputable personalized remedies for driving and managing.

4.Our Services
one). Common Support:

2). Customization Services:
Motor specification(no-load speed , voltage, torque , diameter, sound, existence, screening) and shaft duration can be tailor-made in accordance to customer’s demands.

five.Bundle & Shipping

 

What Is a Gear Motor?

A gear motor is an electrical motor coupled with a gear teach. It utilizes either DC or AC electricity to attain its purpose. The principal benefit of a gear reducer is its potential to multiply torque while preserving a compact dimension. The trade-off of this further torque arrives in the form of a lowered output shaft velocity and all round performance. Nonetheless, appropriate equipment engineering and ratios provide optimum output and speed profiles. This sort of motor unlocks the complete likely of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of drive a rotating gadget creates owing to its inverse sq. relationship with its inertia. The greater the inertia, the less torque can be developed by the gear motor. Nonetheless, if the inertia is too substantial, it can lead to difficulties with positioning, settling time, and managing torque and velocity. Gear ratios need to be selected for ideal energy transfer.
The period of acceleration and braking time of a equipment motor depends on the variety of driven load. An inertia load calls for longer acceleration time while a friction load calls for breakaway torque to begin the load and keep it at its sought after velocity. As well quick a time period can result in extreme equipment loading and may consequence in broken gears. A risk-free method is to disconnect the load when power is disconnected to avoid inertia from driving back via the output shaft.
Inertia is a fundamental concept in the layout of motors and drive programs. The ratio of mass and inertia of a load to a motor decides how nicely the motor can manage its velocity for the duration of acceleration or deceleration. The mass second of inertia, also named rotational inertia, is dependent on the mass, geometry, and middle of mass of an item.
Motor

Applications

There are numerous programs of equipment motors. They give a effective nevertheless productive means of speed and torque management. They can be either AC or DC, and the two most frequent motor kinds are the a few-section asynchronous and the long lasting magnet synchronous servomotor. The kind of motor used for a provided application will establish its price, trustworthiness, and complexity. Gear motors are normally utilised in purposes in which large torque is needed and space or energy constraints are significant.
There are two varieties of gear motors. Based on the ratio, each and every equipment has an output shaft and an input shaft. Equipment motors use hydraulic strain to produce torque. The pressure builds on one particular side of the motor until finally it generates ample torque to electrical power a rotating load. This variety of motors is not advisable for applications in which load reversals take place, as the holding torque will diminish with age and shaft vibration. However, it can be utilised for precision applications.
The market place landscape demonstrates the aggressive environment of the gear motor industry. This report also highlights key items, revenue and price generation by region and nation. The report also examines the aggressive landscape by area, such as the United States, China, India, the GCC, South Africa, Brazil, and the rest of the entire world. It is crucial to be aware that the report is made up of segment-distinct info, so that audience can easily realize the marketplace prospective of the geared motors market place.

Size

The protection factor, or SF, of a gear motor is an important consideration when choosing one for a specific software. It compensates for the stresses placed on the gearing and allows it to run at highest performance. Producers offer tables detailing standard purposes, with multiplication elements for obligation. A gear motor with a SF of three or far more is suited for hard purposes, whilst a gearmotor with a SF of a single or two is ideal for reasonably simple apps.
The world-wide gear motor marketplace is hugely fragmented, with many little players catering to numerous conclude-use industries. The report identifies numerous market developments and supplies comprehensive information on the industry. It outlines historic knowledge and gives beneficial insights on the sector. The report also employs many methodologies and approaches to examine the industry. In addition to supplying historical knowledge, it involves in depth details by industry segment. In-depth evaluation of industry segments is presented to support discover which technologies will be most ideal for which purposes.
Motor

Expense

A gear motor is an electric powered motor that is paired with a gear train. They are available in AC or DC electrical power programs. In contrast to conventional motors, equipment reducers can improve torque although sustaining compact proportions. But the trade-off is the diminished output shaft speed and all round effectiveness. However, when utilized appropriately, a equipment motor can produce optimal output and mechanical fit. To realize how a equipment motor performs, let’s search at two sorts: proper-angle geared motors and inline geared motors. The very first two varieties are usually utilized in automation equipment and in agricultural and health-related apps. The latter sort is developed for rugged apps.
In addition to its efficiency, DC equipment motors are room-preserving and have lower vitality consumption. They can be employed in a number of applications which includes income counters and printers. Computerized window machines and curtains, glass curtain walls, and banknote vending machines are some of the other significant programs of these motors. They can expense up to ten horsepower, which is a whole lot for an industrial device. However, these are not all-out pricey.
Electric powered equipment motors are flexible and extensively employed. Nevertheless, they do not perform well in apps requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These purposes require large shaft speed, so equipment motors are not ideal for these applications. Nevertheless, if noise and other issues are not a issue, a motor-only solution may be the much better choice. This way, you can use a solitary motor for several apps.
Motor

Maintenance

Geared motors are between the most frequent products employed for drive trains. Suitable upkeep can stop injury and optimize their effectiveness. A manual to equipment motor upkeep is accessible from WEG. To avert further injury, adhere to these routine maintenance methods:
Routinely check out electrical connections. Verify for loose connections and torque them to the suggested values. Also, verify the contacts and relays to make sure they are not tangled or damaged. Check out the setting around the equipment motor to avert dust from clogging the passageway of electric powered existing. A suitable maintenance strategy will help you discover problems and prolong their existence. The handbook will also explain to you about any issues with the gearmotor. Even so, this is not sufficient – it is crucial to check the issue of the gearbox and its components.
Carry out visual inspection. The goal of visible inspection is to notice any irregularities that could point out feasible issues with the gear motor. A filthy motor may be an indicator of a rough environment and a lot of troubles. You can also execute a odor test. If you can smell a burned odor coming from the windings, there may be an overheating dilemma. Overheating can result in the windings to melt away and harm.
Reactive routine maintenance is the most typical technique of motor servicing. In this sort of servicing, you only perform repairs if the motor stops doing work owing to a malfunction. Typical inspection is required to avoid unexpected motor failures. By making use of a logbook to document motor operations, you can decide when it is time to substitute the gear motor. In distinction to preventive upkeep, reactive upkeep needs no regular tests or solutions. However, it is advised to complete inspections each and every six months.

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China Custom Round Mounting Flange Spur AC Street Sweeping Machine AC Brake Gear Electrical Motor Servo Motor with Free Design Custom

Merchandise Description

Round Mounting Flange Spur AC Road Sweeping Device AC Brake Gear electrical Motor Servo Motor

RODUCT FATUERS:

The organization is a specialized manufacturing facility that makes miniature equipment reduction motors on a fastened-level foundation. It has a creation historical past of a lot more than ten years. The firm has a complete established of company management and specialized management systems, and its items are developed in rigorous accordance with GB / T19001-2000 requirements.

The “Weiqiang” gear reducer developed by our company sells effectively in provinces, municipalities and autonomous regions of the country. It is widely employed in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, foodstuff, gentle sector, grain, oil, feed and other industries, and is deeply trustworthy by clients.
Welcome new and aged buyers to visit and guidebook.

Packaging & Shipping:
one, Waterproof plastic bag packed in foam box and carton as outer packing.
two, Export wooden box packaging for products.

 

The Principles of a Planetary Motor

A Planetary Motor is a kind of gearmotor that makes use of a number of planetary gears to supply torque. This method minimizes the probabilities of failure of individual gears and increases output capability. In contrast to the planetary motor, the spur equipment motor is significantly less complex and considerably less high-priced. Even so, a spur gear motor is generally a lot more ideal for apps demanding minimal torque. This is since every gear is liable for the whole load, restricting its torque.

Self-centering planetary gears

This self-centering system for a planetary motor is based on a helical arrangement. The helical framework involves a sunlight-world, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be possibly self-centering or self-resonant. This approach is suited for both apps.
A helical planetary equipment transmission is illustrated in FIG. 1. A helical configuration includes an output shaft eighteen and a sun gear 18. The push shaft extends via an opening in the go over to engage travel pins on the earth carriers. The generate shaft of the planetary gears can be mounted to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the earth gears.
A versatile pin can improve load sharing. This modification could reduce the confront load distribution, but increases the (K_Hbeta) parameter. This effect has an effect on the gear ranking and life. It is essential to comprehend the outcomes of adaptable pins. It is really worth noting that there are several other drawbacks of adaptable pins in helical PGSs. The advantages of flexible pins are talked about beneath.
Making use of self-centering planetary gears for a helical planetary motor is vital for symmetrical drive distribution. These gears make certain the symmetry of drive distribution. They can also be employed for self-centering programs. Self-centering planetary gears also promise the proper drive distribution. They are used to push a planetary motor. The gearhead is created of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a higher torque enter, and can be suited for numerous purposes.
To remedy for a planetary equipment mechanism, you want to discover its pitch curve. The very first stage is to uncover the radius of the inside gear ring. A noncircular planetary gear system should be in a position to satisfy constraints that can be intricate and nonlinear. Using a pc, you can resolve for these constraints by examining the profile of the planetary wheel’s tooth curve.
Motor

Large torque

When compared to the typical planetary motors, high-torque planetary motors have a greater output torque and far better transmission performance. The substantial-torque planetary motors are developed to withstand big masses and are used in numerous kinds of purposes, such as medical tools and miniature buyer electronics. Their compact layout makes them appropriate for small area-saving programs. In addition, these motors are developed for higher-speed procedure.
They appear with a assortment of shaft configurations and have a broad assortment of price tag-efficiency ratios. The FAULHABER planetary gearboxes are produced of plastic, resulting in a great cost-overall performance ratio. In addition, plastic enter phase gears are employed in applications necessitating high torques, and steel input phase gears are offered for greater speeds. For tough operating situations, modified lubrication is obtainable.
A variety of planetary equipment motors are accessible in various dimensions and power stages. Generally, planetary equipment motors are made of steel, brass, or plastic, however some use plastic for their gears. Steel-lower gears are the most resilient, and are ideal for programs that call for a large quantity of torque. Equally, nickel-steel gears are more lubricated and can endure a high sum of put on.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade large-torque planetary gearboxes are able of up to 18000 RPM. Their output torque is not greater than 2000 nm. They are also utilised in equipment exactly where a earth is decelerating. Their doing work temperature ranges in between 25 and 100 levels Celsius. For best final results, it is ideal to choose the appropriate measurement for the application.
A large-torque planetary gearbox is the most appropriate type of large-torque planetary motor. It is crucial to decide the deceleration ratio ahead of buying one particular. If there is no solution catalog that matches your servo motor, take into account getting a shut-fitting large-torque planetary gearbox. There are also large-torque planetary gearboxes available for personalized-produced apps.
Motor

Substantial efficiency

A planetary gearbox is a kind of mechanical system that is utilized for large-torque transmission. This gearbox is produced of numerous pairs of gears. Massive gears on the output shaft mesh with modest gears on the enter shaft. The ratio between the large and modest equipment teeth determines the transmittable torque. Substantial-effectiveness planetary gearheads are offered for linear motion, axial hundreds, and sterilizable applications.
The AG2400 higher-conclude gear unit sequence is preferably matched to Beckhoff’s in depth line of servomotors and gearboxes. Its one-stage and multi-stage transmission ratios are highly versatile and can be matched to diverse robotic kinds. Its modified lubrication aids it function in tough working problems. These higher-efficiency equipment models are obtainable in a broad variety of measurements.
A planetary gear motor can be manufactured of steel, nickel-metal, or brass. In addition to steel, some models use plastic. The planetary gears share function in between a number of gears, making it straightforward to transfer substantial quantities of electrical power without having putting a whole lot of tension on the gears. The gears in a planetary gear motor are held with each other by a movable arm. Substantial-effectiveness planetary equipment motors are a lot more efficient than conventional gearmotors.
Whilst a planetary gear motor can create torque, it is far more effective and more affordable to produce. The planetary equipment method is designed with all gears working in synchrony, minimizing the likelihood of a single gear failure. The efficiency of a planetary gearmotor helps make it a popular decision for higher-torque programs. This type of motor is appropriate for several applications, and is less high-priced than a common geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, flexible, and effective, and can be utilized in a broad range of industrial environments. The planetary gearbox with an HN210 DC motor is utilised in a 22mm OD, PPH, and ph configuration with voltage running between 6V and 24V. It is obtainable in numerous configurations and can be custom made-produced to fulfill your application specifications.
Motor

High price

In general, planetary gearmotors are more high-priced than other configurations of gearmotors. This is owing to the complexity of their design, which entails the use of a central solar gear and a established of planetary gears which mesh with each other. The complete assembly is enclosed in a more substantial inner tooth gear. However, planetary motors are much more powerful for greater load demands. The price of planetary motors varies based on the number of gears and the quantity of planetary gears in the method.
If you want to develop a planetary gearbox, you can obtain a gearbox for the motor. These gearboxes are typically offered with a number of ratios, and you can use any 1 to generate a custom made ratio. The expense of a gearbox relies upon on how significantly power you want to go with the gearbox, and how much equipment ratio you require. You can even contact your nearby FRC staff to acquire a gearbox for the motor.
Gearboxes engage in a main part in identifying the performance of a planetary gearmotor. The output shafts utilized for this variety of motor are normally created of metal or nickel-steel, although these utilized in planetary gearboxes are produced from brass or plastic. The former is the most sturdy and is greatest for programs that require large torque. The latter, nevertheless, is far more absorbent and is better at holding lubricant.
Making use of a planetary gearbox will enable you to lessen the enter energy necessary for the stepper motor. Nonetheless, this is not without having its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare areas are inexpensive. A planetary gearbox has reduced value compared to a planetary motor. Its positive aspects make it much more desirable in specific apps.
An additional benefit of a planetary equipment device is the capability to handle extremely-low speeds. Using a planetary gearbox makes it possible for stepper motors to steer clear of resonance zones, which can cause them to crawl. In addition, the planetary equipment unit enables for risk-free and successful cleansing. So, whether or not you are considering a planetary equipment device for a certain software, these equipment models can support you get exactly what you want.

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