Product Description
Product Parameters
Detailed Photos
14 types of speed building ratio:=4-100
Minimum return interval: P0, P1P2
Maximum output torque: 23N. m-650N. m
Extremely high torsional rigidity and excellent performance
The highest load free policy is used in conditions with extremely high bearing capacity
Optimize power transmission and increase efficiency line by 98%
Very quiet during operation
Lifetime lubrication, no push protection
Fully sealed, IP65 protection level
Shortest structure and flexible installation
Small model: 64.90.110.140
Application
Product Description
Precision planetary gear reducer is another name for planetary gear reducer in the industry. Its main transmission structure is planetary gear, sun gear and inner gear ring.
Compared with other gear reducers, precision planetary gear reducers have the characteristics of high rigidity, high precision (single stage can achieve less than 1 point), high transmission efficiency (single stage can achieve 97% – 98%), high torque/volume ratio, lifelong maintenance-free, etc. Most of them are installed on stepper motor and servo motor to reduce speed, improve torque and match inertia.
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| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Planetary |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
The Basics of a Planetary Gearbox
The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
Inline planetary gearbox
An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
Helical planetary gearbox
A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
Spur planetary gearbox
There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes
editor by Dream 2024-05-09
China factory High Speed DC Motor Electric Drive High Speed Electromagnetic Gear High Quality 12V 24V 48V Scooters Elevator Shaft Engine Drive Best Stepper Synchronous Motors with Good quality
Item Description
Substantial Pace DC Motor Electrical Travel Substantial Speed Electromagnetic Gear Large High quality 12V 24V 48V Scooters Elevator Shaft Engine Travel Greatest Stepper Synchronous Motors
substantial velocity dc motor
Definition
Pace of a electric motor may be the magnitude of the rotational velocity of the motor shaft. In a motion application, velocity of the electric powered motor dictates how rapidly the axis rotates – the variety of complete revolutions for each device time. Apps vary in their pace prerequisite, depending on what is being relocated and the coordination with the extra parts of the unit. A stability should be accomplished in between swiftness and torque, as motors typically produce a lot much less torque when run at greater speeds.
Remedy Overview
We address swiftness needs during our style procedure by making an the best feasible coil (referred to as windings) and Leaf Chain magnet configurations. In a few types, the coil rotates based on motor constructing. Making a motor style that removes the iron being mixed with coil results in higher speeds. The inertia of the high swiftness motors is lowered significantly, raising the acceleration (responsiveness) aswell. In some patterns the magnet rotates with the shaft. Simply because the magnet is the contributing issue for the motor inertia, making a diverse design and style from a regular cylindrical magnet is necessary. Lowering the inertia drives larger acceleration and also acceleration.
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical unit utilised to transmit torque from 1 location to yet another. As its title indicates, it is designed to rotate one item relative to an additional. Its principal use is to transmit torque from a single stage to one more. The most widespread sorts of equipment motors are: worm, spur, and helical. Every of these has distinct functions and can be utilized for a assortment of purposes. Reliability is also an important issue to contemplate when selecting a gearmotor.
Purposes of a equipment motor
Even with its tiny dimension, a equipment motor has numerous programs. These contain hefty equipment lifts, healthcare facility beds, and power recliners. It is also found in a lot of every day products, such as electromechanical clocks and cake mixers. Its versatility allows it to generate a substantial power from a modest electrical motor. Right here are some of its most common makes use of. You can also uncover a equipment motor in many family appliances and autos.
Ahead of selecting a gearmotor, contemplate the specifications of the equipment you require to electricity. You need to consider its measurement, weight, and ambient conditions, which include temperature regimes, sounds stages, and contaminating sources. You should also get into account the envelope size, mounting method, and orientation. Other factors consist of the predicted support lifestyle, servicing scope, and control type. The most suited gearmotor for your distinct software will be a single that can take care of the load.
The motor and gearbox sorts can be mixed and matched, based on the application. A 3-phase asynchronous motor and a long lasting magnet synchronous servomotor are frequent alternatives for these devices. The type of motor and gearbox blend you decide on will determine the electrical power supply, the effectiveness of the motor, and value. As soon as you understand the application, it will be straightforward to combine a gear motor into your system.
When utilised in industrial apps, gear motors are successful for decreasing the pace of rotating shafts. One third of all industrial electric powered motor systems use gearing to reduce output velocity. They can also save vitality, which positive aspects the workers who operate them. In simple fact, industrial electrical motor methods are responsible for almost a single-tenth of the carbon dioxide emissions that are created by fossil-fueled power crops. Thankfully, performance and dependability are just two of the positive aspects of using equipment motors.
Kinds
Ahead of deciding on a gearmotor, it is essential to comprehend its specifications. The crucial factors to take into account are the size, bodyweight, and noise level of the gearmotor. In addition, the electricity, torque, and velocity of the motor are crucial factors. Technical specs are also crucial for its working environment, these kinds of as the temperature and the level of ingress protection. Lastly, it is important to establish its obligation cycle to make sure it will work correctly. To select a suitable gearmotor, seek the advice of the specifications of your software.
Some frequent apps of gearmotors incorporate packaging gear, conveyors, and substance dealing with applications. They also appear with numerous benefits, such as their capability to management equally position and pace. This tends to make them perfect for apps the place speed and positioning are essential. Parallel-shaft gear units, for occasion, are commonly utilised in conveyors, substance managing, and steel mills. They are also ready to run in large-precision production. For these motives, they are the most well-known type of gearmotor.
There are a few typical sorts of gears. Helical gears have teeth that are inclined at 90 levels to the axis of rotation, creating them far more productive. Helicoidal gears, in the meantime, have a decrease noise stage and are therefore preferred for apps requiring higher torque. Worm gears are favored for apps in which torque and speed reduction are essential, and worm gears are suited for these situations. They also have benefits over spur gears and worm gears.
The application of a equipment motor is virtually limitless. From heavy device lifts to hospital mattress lifting mechanisms, equipment motors make it attainable to use a little rotor at a substantial velocity. Their lightweight development also permits them to go large masses, such as cranes, but they do so slowly. Gear motors are an superb decision in programs exactly where space is an situation. A few frequent programs are reviewed beneath. When deciding on a gear motor, don’t forget to decide on the greatest dimension and software for your needs.
Features
A gearmotor’s velocity is directly proportional to the gear ratio. By dividing the enter velocity by the equipment ratio, the output speed can be established. Equipment ratios previously mentioned 1 lessen pace, whilst equipment ratios under one particular increase speed. Effectiveness of a gearmotor is described as its potential to transfer power by means of its gearbox. This effectiveness issue takes into account losses from friction and slippage. Most gearmotor producers will supply this curve upon request.
There are many factors that should be regarded as when deciding on a gearmotor. First, the application should satisfy the wanted velocity and torque. Next, the output shaft should rotate in the preferred route. Third, the load must be correctly matched to the gearmotor. And finally, the working environment must be considered, like the ambient temperature and the degree of defense. These details will assist you discover the best gearmotor. You can examine different varieties of equipment motors on this website page and choose the a single that will satisfy your requirements.
The micro-DC gear motor is one of the most functional kinds of geared motors. These motors are broadly used in smart cars, robotics, logistics, and the wise city. Other purposes include precision instruments, personalized care equipment, and cameras. They are also typically located in higher-finish automotives and are utilized in sensible towns. They also locate use in many fields which includes out of doors adventure tools, photography products, and electronics. The positive aspects of micro-DC equipment motors are a lot of.
The principal purpose of a equipment motor is to decrease the pace of a rotating shaft. Little electric clocks, for instance, use a synchronous motor with a 1,two hundred-rpm output velocity to drive the hour, minute, and next arms. Although the motor is small, the pressure it exerts is enormous, so it is crucial to ensure that the motor is not in excess of-driven. There is a higher ratio among the input torque and the output torque.
Dependability
The dependability of a gear motor is dependent on a quantity of elements, like material high quality, machining accuracy, and functioning circumstances. Gear failure is usually much more significant than surface area tiredness, and can compromise private protection. Dependability is also affected by the problems of set up, assembly, and utilization. The adhering to sections offer an overview of some crucial elements that impact equipment motor reliability. This write-up gives some tips to improve equipment motor reliability.
First and foremost, make positive you might be purchasing from a reliable supplier. Equipment motors are expensive, and there is no standardization of the sizes. If a equipment breaks, changing it can take a good deal of time. In the long run, dependability wins above anything. But this doesn’t imply that you can dismiss the value of gears – the high quality of a gear motor is a lot more crucial than how lengthy it lasts.
Value
The expense of a gear motor is relatively reduced when compared to that of other varieties of electrical motors. This sort of motor is generally used in funds counters, printers, wise properties, and automation equipment. A DC equipment motor is also frequently employed in automatic window equipment, glass curtain partitions, and banknote vending machines. There are several rewards to utilizing a gear motor. Below are a few of them. Go through on to learn a lot more about them.
Pace management is an additional advantage of a gear motor. The motors have a tendency to have considerably less dress in and tear than other motors, which implies considerably less regular replacements. In addition, many gear motors are easy to put in and call for less upkeep, which also will help reduce the all round expense of ownership. And lastly, due to the fact sound is a frequent issue for numerous digital OEMs, DC equipment motors are usually quieter than their counterparts. For these reasons, they are frequently employed in industrial settings.
Yet another edge of an electric powered equipment motor is its measurement and power. They are generally designed for 12V, 24V, and 48V voltages and 200-watt electrical power. Their rated pace is 3000 rpm and their torque is .64 Nm. They are also more reputable than their AC counterparts and are ideal for many industrial programs. They have a higher ratio of three to two, which makes them excellent for a assortment of purposes.
A gear motor is an electric powered motor that is coupled with a equipment practice. It utilizes AC or DC power, and is usually named a gear reducer. The primary purpose of these gear reducers is to multiply torque, although keeping compact dimensions and general effectiveness. However, the efficiency of a equipment motor is also impacted by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it could be ineffective and outcome in premature failure of the device.
