Product Description
Product Description
1.P series planetary gear reducer is widely used in metallurgy , mining, lifting and transport , electricity, energy , building
materials, light industry, transportation and other industrial sectors.
2. P series planetary gear involute planetary gear transmission , within a reasonable use, external gear , power split .
3. The planetary gear modular design changes can be combined according to customer requirements.
4.Carburized gears are used to obtain high- hard wear-resistant surface , all the heat treatment after grinding gear teeth ,
reduce noise , improve the overall efficiency and service life.
5. Hight quality gear reducer , small transmission ratio range , high efficiency, smooth operation, low noise adaptability and
other characteristics .
If you need to customize, please click here
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Speed ratio range |
basic type 25 ~ 4000 |
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torque range |
2.6 ~ 900knm |
|
power range |
22 ~ 1920kw |
|
Installation form: |
1. Horizontal installation / foot installation 2. Vertical installation / flange installation 3. Torsion arm installation. |
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Output mode |
1. Hollow output shaft with shrink disc 2. CZPT output shaft with flat key 3. Hollow shaft with involute spline 4. CZPT shaft with involute spline |
1 . Input: concentric shaft input , the helical gear input , bevel – helical gear input, bevel gear input.
2 . Output: the splined inner, hollow shaft shrink disc, splined outer, CZPT shaft flat key .
3.The planetary gear involute planetary gear transmission, within a reasonable use of external gear, power split. Therefore,light weight, small size, transmission ratio range, high efficiency, smooth operation, low noise, strong adaptability and other
characteristics.
4 . Box with ductile iron, greatly improving cabinet rigidity and shock resistance.
5 . Modular design , according to customer requirements to change the combination types .
6 . The installation forms : horizontal and vertical installation, torque arm mounting
7 . Combined with R series , K series to get greater ratio .
Detailed Photos
For more models or customization, please click here!
Click on the picture below for details
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| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Planetary |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1500/Piece
1 Piece(Min.Order) | |
|---|
Planetary Gearbox Advantages and Disadvantages
A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
Suitable for counterclockwise and clockwise rotation
If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.
Has less inertia
The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
Offers greater reliability
The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.
Has higher operating speeds
When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
Has drawbacks
The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.
editor by Dream 2024-05-07
China manufacturer Model 63 Level Electric Motor Speed Reducer AC Gear Concrete Mixer Motor, Cement Mixer Motor with Good quality
Solution Description
Organization Profile
ZHangZhoug CZPT Equipment Co., Ltd has been a abundant experience producer of electric moveable concrete mixers, custom made OEM AC motors, range hoods, and centrifugal followers in the market because 1994.
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FAQ
Dynamic Modeling of a Planetary Motor
A planetary equipment motor consists of a sequence of gears rotating in best synchrony, permitting them to produce torque in a higher output potential than a spur gear motor. Not like the planetary motor, spur gear motors are less complicated to construct and value much less, but they are better for programs demanding decrease torque output. That is because each and every gear carries the entire load. The adhering to are some essential variations in between the two sorts of gearmotors.
planetary equipment system
A planetary equipment transmission is a sort of gear system that transfers torque from a single supply to one more, typically a rotary movement. Moreover, this type of equipment transmission demands dynamic modeling to investigate its longevity and trustworthiness. Previous reports integrated the two uncoupled and coupled meshing versions for the analysis of planetary equipment transmission. The mixed model considers the two the shaft structural stiffness and the bearing assist stiffness. In some purposes, the adaptable planetary gear may possibly influence the dynamic reaction of the technique.
In a planetary equipment unit, the axial stop area of the cylindrical portion is rotatable relative to the separating plate. This system retains lubricant. It is also able of stopping international particles from getting into the planetary gear method. A planetary equipment system is a great selection if your planetary motor’s pace is large. A higher-high quality planetary equipment technique can supply a excellent overall performance than traditional methods.
A planetary equipment method is a complicated mechanism, involving a few shifting back links that are connected to every other by way of joints. The sunshine gear functions as an enter and the world gears act as outputs. They rotate about their axes at a ratio determined by the variety of enamel on each and every equipment. The sunshine equipment has 24 tooth, whilst the planet gears have 3-quarters that ratio. This ratio makes a planetary motor really efficient.
planetary equipment train
To predict the cost-free vibration reaction of a planetary motor equipment train, it is vital to produce a mathematical model for the system. Formerly, static and dynamic types had been used to study the actions of planetary motor gear trains. In this examine, a dynamic product was produced to examine the consequences of important style parameters on the vibratory response. Key parameters for planetary equipment transmissions incorporate the composition stiffness and mesh stiffness, and the mass and area of the shaft and bearing supports.
The design of the planetary motor equipment practice is composed of several phases that can operate with variable input speeds. The style of the equipment train enables the transmission of high torques by dividing the load throughout a number of planetary gears. In addition, the planetary equipment prepare has multiple tooth which mesh concurrently in operation. This design also enables for increased performance and transmittable torque. Below are some other advantages of planetary motor equipment trains. All these benefits make planetary motor equipment trains a single of the most well-known varieties of planetary motors.
The compact footprint of planetary gears makes it possible for for superb warmth dissipation. High speeds and sustained performances will demand lubrication. This lubricant can also minimize sounds and vibration. But if these characteristics are not fascinating for your application, you can pick a diverse equipment sort. Alternatively, if you want to sustain higher overall performance, a planetary motor gear practice will be the best selection. So, what are the advantages of planetary motor gears?
planetary gear teach with fastened carrier train ratio
The planetary equipment teach is a common variety of transmission in different devices. Its principal positive aspects are high efficiency, compactness, massive transmission ratio, and electricity-to-weight ratio. This kind of gear prepare is a blend of spur gears, solitary-helical gears, and herringbone gears. Herringbone planetary gears have reduce axial drive and substantial load carrying capability. Herringbone planetary gears are typically used in heavy machinery and transmissions of large autos.
To use a planetary equipment practice with a mounted provider practice ratio, the first and second planets need to be in a provider place. The 1st earth is rotated so that its teeth mesh with the sun’s. The next earth, nevertheless, can not rotate. It should be in a carrier placement so that it can mesh with the solar. This demands a high diploma of precision, so the planetary gear prepare is generally produced of several sets. A little examination will simplify this layout.
The planetary equipment practice is created up of three components. The outer ring gear is supported by a ring gear. Every single equipment is positioned at a particular angle relative to one yet another. This makes it possible for the gears to rotate at a mounted rate although transferring the motion. This design is also common in bicycles and other modest autos. If the planetary equipment prepare has a number of stages, numerous ring gears could be shared. A stationary ring equipment is also utilised in pencil sharpener mechanisms. World gears are prolonged into cylindrical cutters. The ring equipment is stationary and the earth gears rotate close to a sun axis. In the circumstance of this layout, the outer ring equipment will have a -3/2 earth gear ratio.
planetary equipment teach with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and for that reason the existence of the bearing. To far better comprehend how this can impact a equipment practice, we will examine two reports performed on the load distribution of a planetary equipment with a zero helix angle. The very first examine was carried out with a hugely specialized software from the bearing company INA/FAG. The red line represents the load distribution alongside a needle roller in a zero helix gear, although the eco-friendly line corresponds to the same distribution of masses in a fifteen degree helix angle gear.
One more approach for deciding a gear’s helix angle is to think about the ratio of the sunlight and earth gears. Although the solar gear is typically on the enter aspect, the world gears are on the output facet. The sunshine gear is stationary. The two gears are in engagement with a ring equipment that rotates forty five levels clockwise. Each gears are attached to pins that help the world gears. In the figure underneath, you can see the tangential and axial gear mesh forces on a planetary equipment train.
Yet another strategy utilized for calculating power reduction in a planetary equipment practice is the use of an car transmission. This type of equipment provides well balanced efficiency in the two electrical power effectiveness and load potential. Regardless of the complexities, this technique offers a a lot more accurate investigation of how the helix angle influences electricity decline in a planetary gear teach. If you might be intrigued in lowering the power loss of a planetary gear train, study on!
planetary gear prepare with spur gears
A planetary gearset is a type of mechanical push technique that utilizes spur gears that shift in opposite instructions in a plane. Spur gears are one particular of the a lot more simple kinds of gears, as they never need any specialty cuts or angles to function. Alternatively, spur gears use a sophisticated tooth shape to determine where the teeth will make get in touch with. This in turn, will determine the sum of power, torque, and pace they can create.
A two-stage planetary gear prepare with spur gears is also achievable to operate at variable input speeds. For this kind of a setup, a mathematical model of the gear prepare is designed. Simulation of the dynamic behaviour highlights the non-stationary results, and the final results are in great settlement with the experimental information. As the ratio of spur gears to spur gears is not consistent, it is known as a dedendum.
A planetary gear teach with spur gears is a variety of epicyclic gear prepare. In this circumstance, spur gears run in between gears that have each internal and exterior tooth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four major components of a planetary gear train. The earth gear is positioned within the sunlight gear and rotates to transfer movement to the sun equipment. The earth gears are mounted on a joint provider that is connected to the output shaft.
planetary gear prepare with helical gears
A planetary equipment prepare with helical teeth is an very strong transmission technique that can provide high ranges of electrical power density. Helical gears are utilised to boost efficiency by providing a more successful option to typical worm gears. This type of transmission has the likely to increase the general overall performance of a program, and its advantages extend significantly over and above the power density. But what can make this transmission technique so attractive? What are the key elements to take into account when designing this variety of transmission method?
The most simple planetary practice consists of the solar gear, earth equipment, and ring equipment factors. The amount of planets may differ, but the basic composition of planetary gears is equivalent. A simple planetary geartrain has the sunshine gear driving a provider assembly. The number of planets can be as minimal as two or as substantial as six. A planetary equipment train has a minimal mass inertia and is compact and reputable.
The mesh section homes of a planetary gear practice are particularly important in creating the profiles. Various parameters these kinds of as mesh phase difference and tooth profile modifications need to be examined in depth in order to completely comprehend the dynamic traits of a PGT. These elements, collectively with other people, figure out the helical gears’ efficiency. It is therefore essential to comprehend the mesh stage of a planetary gear teach to layout it successfully.
