Product Description
P Series 1: 100 1: 200 Ratio 90 Degree Right Angle 380V AC Motor Reducer Conveyor Horizontal Planetary Gearbox for Plastic Extruder
P series planetary gearbox with good prices
1.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably.
2.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,
high efficiency, smooth rotation, low noise and good applicability.
3.P series is widely used in industries such as metallurgy, mining, hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.
Please click here for more types!
Our Services
With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.
Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs.
These features enable a reliable and safe service life of over 200 000 operational hours.
Our customers have been placing their trust in CZPT gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.
Related Products
For more reducers and mechanical accessories, please click here to view
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Speed Changing, Speed Reduction |
| Layout: | Helical Gearbox |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Stepless |
| Customization: |
Available
| Customized Request |
|---|
Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by Dream 2024-05-16
China high quality K49 Electric Motor Speed Reducer Helical Bevel 90 Degree Gearbox with AC Electric Motor planetary gearbox buy online
Product Description
K49 electric motor speed reducer helical bevel 90 degree gearbox with ac electric motor
< ABOUT TILI
Technical data
| Product Name | K49 electric motor speed reducer helical bevel 90 degree gearbox with ac electric motor |
| Power | 0.12KW~160KW |
| Torque | 9.9N · m ~ 44822N · m |
| Output speed | 0.08 ~ 267r/min |
| Gear material | 20CrMnTi alloy steel |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CZPT ,etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Efficiency | 95%~96% (depends on the transmission stage) |
| Bearing output mode | Vertical output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Installation Instructions
Company Profile
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery, Industrial Automation Equipment, Chemical Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Vertical Axis Output |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How to Select a Planetary Gearbox for Your Applications
You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
CZPT gearbox
An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.
CZPT
A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
CZPT
The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.
CZPT
With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
CZPT’s
If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.
editor by Dream 2024-05-13
China supplier Easy and convenient installation precision planetary reducer 500mm Ac servo motor reductor step gearbox automatic planetary gearbox
Gearing Arrangement: Planetary
Output Torque: 18.5~16000N.m,
Input Speed: 3000-6000rpm
Output Speed: 600-1200rpm
Warranty: 1-2 Years
Color: Customer Request
Bearing Material: Steel
Bearing: CZPT Bearing
Material: 20CrMnTi
Application: Machinery
Packing: Wooden Box
Efficiency: 98%
Ratio: 3-1000
Input Form: IEC Flange
DiscountIt’s march shopping festival.Our products low price and fine quality.If you have any demand,unlimited purchase and please snap it up as soon as possible.
Precision planetary gearPrecision planetary gear deceleration machine: it has high precision, strong rigidity, large load, high efficiency, wide speed ratio, long service life, low inertia, little vibration, low noise, low fever, beautiful, light and small structure and characteristics of convenient installation, positioning accuracy, suitable for ac servo motor, dc servo motor, stepping motor,Hydraulic motor speed up and speed down transmission .Apply to any manufacturer in the world to manufacture the driver product link , such as: Panasonic, Sanyo, Siemens, Schneider,Fanak, Kobe, kohl Morgan, AMK, CZPT and so on.Details image
| matching motor(W) | LA | LZ | S | LR | LB | LE | LC |
| 200 | 70 | 4-M4 | Φ11(F7) | 35 | Φ50(H7) | 5 | 64 |
| 400 | 70 | 4-M4 | Φ14(F7) | 35 | Φ50(H7) | 5 | 64 |
| 750 | 90 | 4-M5 | 14F7 | 35 | 70(H7) | 5 | 90 |
| 1000 | 115 | 4-M8 | 19F7 | 55 | 95(H7) | 5 | 130 |
| 1500 | 145/130 | 4-M8 | 22/24(F7) | 65 | 110(H7) | 10 | 130 |
| 2000 | 165 | 4-M10 | 32F7 | 65 | 130(H7) | 10 | 130 |
We have professional engineers who can provide you with personalized solutions to meet specific needs. Products can meet the needs of multiple application areas. Silk and titanium products can meet the needs of many application fields. They have been successfully applied in meat, seafood and aquatic products processing industry, baking industry, cHangZhou industry, beverage and dairy products processing industry, fruit and vegetable processing industry, pharmaceutical and cosmetics industry and battery manufacturing, corrugated paper production, tire production and other production fields.
Application area Precision machine tools, military equipment, metallurgical equipment, wind power generation equipment, chemical equipmentSolar energy, industrial robots, conveying equipment, construction machinery, textile equipment, rubber and plastic equipment, food machinery, commodity machinery, plane glass production line, packaging equipment, printing equipment, automotive production line and other high-precision applications.
Packing & Delivery FAQQ1: Are you a trading company or a manufacturer ?A: We are a manufacturer in ZheJiang Province, China. Our company owns the ability of manufacturing, processing, designing and R&D. We welcome your visit.Q2: How we select models and specifications?A: According to the specific details of the demands from the part of enquiry, we will recommend the products’ models upon synthesizing the factors of field of products usage, power, torque arm and ratio…Q3: How is your price? Can you offer any discount?A: Our prices are always competitive. If the customer can place a large order, we surely will allow discount.
Q4: How long should I wait for the feedback after I send the enquiry?A: We will reply as soon as possible, 12 hours at most.Q5: What is your product warranty period?A: We have the certifications of ISO9001,CE, SGS.Q6: What industries are your gearboxes being used?A: Our gearboxes are widely applied to metallurgical equipment, miningequipment, automation equipment, food machinery, packaging equipment, tobacco equipment and so on.
Contact usIf you any questions about products or other things ,please contact us.
Tel:86
WhatsAPP :86
Facebook:86
Wechat:86
The Basics of a Planetary Gearbox
The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
Inline planetary gearbox
An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
Helical planetary gearbox
A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
Spur planetary gearbox
There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes
editor by czh
China OEM speed-Regulating 90KW 1500 rpm 3 phase permanent magnet generator synchronous motor ac motor with high quality
Warranty: 1years
Model Number: HCTYP250M15-90
Type: Synchronous Motor
Frequency: 100HZ
Phase: Three-phase
Protect Feature: Totally Enclosed
AC Voltage: 380V
Efficiency: IE 4
Speed: 1500rpm
Rated Power: 90kw
Protection class: IP54
Poles: 8P
Cooling method: IC411
Housing: Cast Iron/cast aluminium
Application: General Machinery
Color: blue/black/gray
Protection Grade: IP55
Insulation class: F
Certification: CCC, ce, CQC
Packaging Details: wooden boxes and foam
Port: ZheJiang /HangZhou
Welcome Energy Saving PMSM HCTY series three-phase permanent magnet synchronous motor has a series of advantages, such as high power factor and efficiency,flat curve, large starting torque, strong overload capacity, etc. Its mounting size is completely consistent with Y and Y2 seriesmotors. Customers can directly purchase HCTY series synchronous motors to replace Y and Y2 series asynchronous motors. 1) Do you worry about your PM synchronous motor is not efficient enough for working conditions?2) Do you want your PM motor with a large start torque ? Hiest Synchronous Motor will be your best choice! Company Profile About UsHiest is a scientific and technological enterprise, we own strong R&D design and production capacity to make the magenticassembly, master the magnetic model design to meet our clients’ needs with more than 25 years’ experience. We are also a Nationalhigh- tech enterprises own the Provincial enterprise technology center, the laboratory. HangZhou Hiest CZPT CO.,LTD is a scientific and technological enterprise combine production, teaching and research, we attach importance to the technical innovation and technical specialization. We own strong R&D, design and production capacity and we cooperate with distinguished domestic universities and colleges, as well as scientific research institutions. We are also a National high-tech enterprises own the Provincial enterprise technology center, the laboratory of magnetic driving and magnetic motor.Our R&D team own more than 20 years’experience on design and make high efficiency, energy-saving permanent magnet motors and wind turbine generators model designs to meet the clients’needs. We pay special attention to the aesthetic appearance on the premise of quality assurance. By the efforts all stuff, our products have been all over the world and export to EU, US, SEA Asia and other countries and regions. We adhere to the design philosophies of high-efficiency and safety with advanced production equipments and perfect testing equipments. Our products are widely used to a lot of fields such as Industry、Agriculture、Home etc. Recommend Products Packaging & Shipping Packgaing1.Standard packagingWe carefully package all our products,Use foam moisture-proof paper cartons and trays,Ensure that the product does not cause problems during transportation.2.Customized packingWe also offer customized packing service, with your logo or brand printed on your label.3.Export packingWe use export carton with marks for the protection of the long way shipping. Shipping1.For big contractsWe have a long history of cooperation with international ship companies, so we can provide you with the best transportation service.2.For samples & small ordersWe also have good relationships with international express companies such as FedEx, UPS and DHL etc, which enables us to offer the best shipping fees to our customers. FAQ Q: Are you trading company or manufacturer?A: We are manufacturer.Q: How to get a quick quotation?A: Please have the following information available when you contact us. Magnet grade, Dimensions, Coating, Magnetization direction, Tolerances, Quantities.Q: What is your terms of payment? A: Payment3000USD, 30% T/T in advance, balance before shippment. If you have another question, pls feel free to contact us.Q: How long is your delivery time? A: Generally it is 3-10 days if the goods are in stock. or it is 15-30 days if the goods are not in stock, it is according to quantity.Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the sample for free charge if we have stock, but do not pay the cost of freight.
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
China high quality IP68 10kW 30kW 80V AC Motor with Differential for EV with Free Design Custom
Warranty: 3months-1year
Model Number: 10kw AC Motor
Type: Asynchronous Motor
Frequency: 100 Hz
Phase: Three-phase
Protect Feature: Waterproof
AC Voltage: 72V/96V
Efficiency: IE 2
Application: Electric Car Vehicle or Boat
Rated Power: 10kW
Max. Power: 30kW
Rated Voltage: 72V/96V
Rated Speed: 2947~4500 r/min
Max. Speed: 6500 r/min
Max. Torque: 120 N.m
Protection Grade: IP 65
Weight: 40kg
Name: 10kW AC Motor Driving System for Electric Car
Packaging Details: wooden box
Recommend Products Tracked Chassis Undercarriage Electric Motorcycle Conversion Kit 5kW PMSM System 30kW PMSM System About Us Uni Technology Co., Ltd. cooperates with such universities in China as HangZhou University of Science and Technology, Xihu (West Lake) Dis. University, ZheJiang International Studies University to develop cost-effective powertrain systems with high power density, high reliability, matching ISO26262 for different models (tricycles, logistics cars, commercial vehicles and passenger vehicles) based on the their requirements and future markets, at the same time, we also work with automobile manufacturers like Xihu (West Lake) Dis., Marshell Green Power, China CZPT Group Corporation.
Our team members:1. Managers with a comprehensive understanding of the market2. Experienced engineers who have engaged in electric vehicle industry for more than 10 years with full proficiency in technology3. Energetic and motivated colleaguesAfter years of development, the supply & sales chain was adjusted and improved constantly and now became a completed system. We can provide comprehensive service from pre-sales introduction to after-sales technical support.Our products:1. AC driving system (3kw-15kw): AC motor and controller2. PMSM driving system (3kw-50kw): PMSM motor and controller3. Transmission assembly: rear axle, front live shaft, reducer and rear/front drive assembly4. Power supply system: battery charger and Lithium battery
5. Other components: DC-DC converter, dashboard, pedal, encoder and brake
Both AC motor system and PMSM motor system have their advantages and disadvantages. Through continuous experimentation and practice, we found that PMSM motor is more energy-saving comparing with AC motor, but the latter is also irreplaceable in some places or occasion (see FAQ Q1 for more information about the differences between AC motor and PMSM motor). If you are not sure what type of motor and what power to be used in your equipment, fee free to contact us. We have a whole team to give you support.
10kW AC Motor for Electric Car
Features:
1. Simple in structure
2. High reliability
3. Free maintenance
4. Big torque and high efficiency
5. Pure copper winding
10kW AC Motor Controller for Electric Car
Features:
1. DSP chip
2. High temperature adaptability
3. Programmable
4. Anti-rollback function
5. Regenerative braking effect
6. Multiple protections (under-voltage and over-voltage and high temperature)
Rear Axle Assembly for Electric Car
Features:
1. High torque
2. improvement in efficiency
3. Space-saving
4. Strong load bearing capacity
SpecificationAC MotorRated Power: 3kW-15kWRated Voltage: 48V-96VMax. Torque: 60N.m-140N.mPMSM MotorRated Power: 3kW-50kWRated Voltage: 48V-420VMax. Torque: 60N.m-235N.mAC Motor ControllerRated Power: 3kW-15kWRated Voltage: 48V-96VMax. Current: 250-500APMSM Motor ControllerRated Power: 3kW-50kWRated Voltage: 48V-420VMax. Current: 300-500AGearboxRatio:6:1/8:1/10:1/12:1Torque Capacity:180N.mNet Weight:15~30kgRear AxleRatio:6.5/8.6/10.5/12.31/14.5/16.9/18.6Standard Length:850mm/950mmBreak Type:drum/disc hydraulic pressure Electric Vehicle Power System Training Platform
Cases 10kW AC Motor Driving System for Electric Car
After calculation, we use the following driving system.
Motor Power10/30Max. Torque (N.m)120Speed (rpm)3000/6500Rated Voltage (V)DC80 The max. speed is 80km/h.
Production & Service R&D Department
We have a strong R&D team with many years of experience in areas such as electrical, electronics, software, machinery, automation, etc.
Production Center
A full set of processing equipment can guarantee the accuracy;
Advanced automatic wire embedding system is to ensure the consistency;
Semi-automatic production line will improve the productivity.
Motor ProductionSemi-automatic production line: more than 80% automation60 sets in a single shift; annual production: 15,000; max. annual production: 45,000 sets
Controller ProductionSemi-automatic controller production line: more than 80% automation100 units in a single shift
Quality ManagementThe quality assurance department will supervise the production process and the test equipment can insure the product quality. Certifications Packing & Delivery Normal package is wooden box and it will be fumigated. Sometimes cartons will be chosen if by air. If there are any special requirements, please talk to our sales person.
Related Products AC Motor Driving System
3kW AC Motor Driving System
4kW AC Motor Driving System
5kW AC Motor Driving System
7.5kW AC Motor Driving System
15kW AC Motor Driving System
PMSM Motor Driving System
3kW PMSM Motor Driving System
4kW PMSM Motor Driving System
5kW PMSM Motor Driving System
7.5kW PMSM Motor Driving System
10kW PMSM Motor Driving System
15kW PMSM Motor Driving System
20kW PMSM Motor Driving System
30kW PMSM Motor Driving System
40kW PMSM Motor Driving System
50kW PMSM Motor Driving System
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
China best High-Speed 1.6Kw 7.5N.m 220v AC Servo Motor and motor drive for textile machine matched cnc controller with Best Sales
Warranty: 3months-1year
Model Number: 110A6ST-M5710
Type: SERVO MOTOR
Phase: Three-phase
Protect Feature: Waterproof
AC Voltage: 220
Efficiency: Ie 3
Product Name: 110 A6 Series Servo Motor
Rated Voltage (V): 220
Rated Power (KW): 1.6
Rated Torque (N.m): 7.5
Peak Torque(N.m): 22.5
Rated Current(A): 8.6
Rated Speed (rpm): 2000
Voltage Constant(V/1000r/min): 62.1
Torque Coefficient(N.m/A): 0.872
Line-line Resistance(Ω): 0.89
Certification: ce
Packaging Details: carton
Port: ZheJiang /HangZhou
1. Q: Are you manufacturer ?A:Yes, we are the manufacturer with continuous and improved R & D, production, sales and service supply.2.Q: What are your main products ?A: Our products are AC servo motors and drives, brushless DC motors, micro asynchronous motors and related products.3.Q: How to get a quotation ?A: In order to send you our best price, please kindly inform us detailed product parameters.4.Q: Could you provide free sample ?A: Yes, we could provide free sample if the value is not big, but the courier charge will be on your side.5. Q: Can I choose the different brake to the motors?A: Yes, you can choose the different kinds of brake or without brake.6.Q: What’s your payment terms ?A: Mainly accept T/T, L/C is also available if order amount big. Other payment terms can be further discussed.7.Q: What is your delivery time ?A:In normal condition, small order needs around 5-10 working days. 20’container needs about 15-20 days, 40’container needs about 30 days.8.Certicification:We are ISO9001, ISO14001, CE certified.9.Shipping :If your order is not big enough , Door to Door Service is the best choice via UPS,FEDEX,DHL,.For big quantity, by air or by sea through your forwarder is a Normal Way , we also can provide cost-effective forwarder for your reference.
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
China Hot selling Excellent Material 3000rpm-750rpm 0.75kw-450kw Ac Motors YE4 Three-phase Asynchronous Motor with Great quality
Warranty: 3months-1year
Model Number: YE4-315S-4-110KW
Type: Induction Motor
Frequency: 50Hz or 60Hz
Phase: Three-phase
Protect Feature: Totally Enclosed
AC Voltage: 380V / 50Hz, or Customized
Efficiency: IE 4, IE1,IE2,IE3,IE4
Model NO.: YE4-315S-4-110KW
Certification: ISO9001, CCC, CE, ATEX
Frame: 80-355mm
Synchronous Speed: 3000rpm-750rpm
Duty: S1
Cooling: IC411
Terminal: Top, Left, Right
Output: 0.75kw-450kw
Protection Degree: IP55
Packaging Details: Plastic Bag inside, multi- layered wood carton packing with steel strip
Port: HangZhou / ZheJiang
Products Description YE4 Three-phase Asynchronous MotorThis total enclosed squirrel cage motor efficiency index is IE4 value of IEC 60034-30-1. The YE4 series motor have large starting torque, low noise , small vibration, high degree of protection, large margin of temperature rise, safe and reliable operation, ect. It can drive machine tools , fans, pumps , compressors, mixers, packaging machinery, construction machinery and other mechanical transmission equipment , widely used in industries such as agriculture, national defense, chemical industry, petroleum , transportation, food and beverages, medicine and other fields.Rated Voltage: 380V,415V,or customerized.Rated Frequency: 50Hz or 60HzProtection Level: IP55Cooling Method: IC411Insulation Class: FOperation Mode: S1Altitude: ≤ 1000MAmbient Temperature: -15℃~+40℃ Details Images Product Paramenters Recommend Products Company Profile Certifications Exhibition FAQ Q: Are you trading company or manufacturer? A: We are manufacturer. Q: What is the payment terms?A: 30% T/T in advance, 70% before shipment or L/C at sight. Q: What is your delivery time?A: standard product 15 days after receiving your L/C or T/T deposit. Q: What is the MOQ of this item?A: 1 units for small/medium size motors, unlimited for large ones. Q: How long is your warranty?A: 12 months after receiving B/L. Q: Can we used our own brand on motors ?A: Yes, OEM and ODM also to be provided.
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
China Best Sales 96v 15kw 5060HZ Golf Cart EV Car Parts Electric Ac Motor wholesaler
Warranty: 3months-1year
Model Number: AQHT15-4004E
AC Voltage: 96v
Rated Power: 15kw
Rated Voltage: 48V / 60V / 72V
Package environmental rating: IP20
Frequency: 50/60HZ
Speed: 3500rpm
Insolation: Class H
Dimensions: 259.5*173.8 mm
Port: ZheJiang
Specification itemvalueAC Voltage96vRated Power15kwRated Voltage48V / 60V / 72VPackage environmental ratingIP20Frequency50/60HZSpeed3500rpmInsolationClass HDimensions259.5*173.8 mm Packing & Delivery To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. Company Profile HangZhou CZPT Technology Development Co.,Ltd, established in 2004, is a professional manufacturer engaged in the research, development, production, sales and service of Motor Controller, DC-DC Converter, Drive Wheel Assembly, Instrument Cluster, Switch, Accelerator and so on. Our company specialized in various kind of pallet trucks parts and forklift parts for both domestic and international markets.Also our company is the first-level agent of CZPT BRAND and appointed of Britain Albright Contactor. In addition we have obtained ISO9001 and CE Certificates.Whether selecting a current product from our catalog or seeking engineering assistance for your application, you can talk to our customer service center about your souring requirement.We welcome new and old customers from all walks of life to contact us for future business relationships and mutual success. Certifications Related Products FAQ 1. who are we?We are based in ZheJiang , China, start from 2004,sell to Domestic Market(33.00%),North America(15.00%),Southeast Asia(10.00%),South America(8.00%),Mid East(5.00%),South Asia(5.00%),Eastern Europe(3.00%),Africa(3.00%),Oceania(3.00%),Eastern Asia(3.00%),Western Europe(3.00%),Central America(3.00%),Northern Europe(3.00%),Southern Europe(3.00%). There are total about 101-200 people in our office.2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.what can you buy from us?Lithium Battery,Battery Charger,Tiller Head,DC Converter,Accelerator,Battery Meter4. why should you buy from us not from other suppliers?Established in 2004, is a professional manufacturer engaged in the research, development, production, sales and service of electric vehicle controller, handle, meter, electronic accelerator and so on. Our products are mainly exported to Europe, USA, Asia,5. what services can we provide?Accepted Delivery Terms: FOB,CIF,EXW,Express Delivery；Accepted Payment Currency:USD,HKD,CNY;Accepted Payment Type: T/T,L/C,PayPal,Western Union;Language Spoken:English,Chinese
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
China Hot selling 36V 400w 3000rpm AC Servo Motor and Driver Kit MCAC806 + 60ASM400 with Great quality
Model Number: MCAC806+ 60ASM400
Type: SERVO MOTOR
Phase: Three-phase
Protect Feature: Explosion-proof
AC Voltage: 115/120 V
Efficiency: IE 1
Power supply for motor: 60v
Rated Power: 400W
Rated Torque: 1.27N.m
Peak torque: 3.82
Rated Speed: 3000 Rmp
Rated current: 8.4A
Weight: 1.475kg
Color: Black
Name: MCAC806+ 60ASM400
Torque: 0.149N M/A
Certification: ce, RoHS
Packaging Details: 470x350x300mm
Low cost 36V ac servo motor and driver 400w 3000rpm MCAC806+ 60ASM400
Driver Overview:
MCAC806 is designed and manufactured using DSP vector control,
closed loop servo drives with low-cost and all-digital AC.
It includes 3 adjustable feedback loop control which are position loop, speed loop and current loop.
It has stable performance which suitable for driving voltages between 48V and 80V, and the power below 400W AC servo motor.
Characteristics
More than 1 kinds of pulse input mode
Pulse + direction
CW / CCW double pulse
A / B phase pulse
Servo reset input interface optocoupler isolation ERC
Current loop bandwidth: (-3dB) 2KHz (the typical value)
Speed loop bandwidth: 500Hz (the typical value)
Position loop bandwidth: 200Hz (the typical value)
Motor encoder inputs upright post :differential input (26LS32)
RS232C interface parameters available to download via PC
or text display
Overcurrent, I2T, overvoltage, undervoltage,Overtempera-ture, speeding, over-differential protection
The green light indicates running and the red light indicates that the protection or offline
Technical indicators
DC input voltage range 36 ~ 80V (48V typical)
600W continuous output power
Continuous output current 8A 32KHz PWM
Overload output current 20A (3 seconds)
Protection:
Action value over current CZPT 30A ± 10%Overload I2t current action value 300% 5SOverheating action value 80 ℃85V overvoltage voltage action valueAction value 18V voltage undervoltage
Maximum pulse input frequency 300K
Default communication speed 9.6Kbps (requires additional interface converter)
Use of the environment:Occasions: Avoid dust, oil mist and corrosive gases
Working temperature: 0 ~ +50 ℃Storage temperature: -20 ℃ ~ +80 ℃
Humidity: 40 ~ 90% RHCooling: Natural cooling or forced air cooling
Overall dimensions 171 × 99 × 44
Weight about 550 grams
Motor details
Economy AC servo motor series is 1 of kind AC servo motor that has low cost,while working with servo driver like MCAC606.MCAC706.MCAC808. it has the same performance of AC servo driver but the cost is low to close to stepper system.
Asm Series: The assembling dimension is compatible with CZPT and CZPT motor. Encoder has 2 options:2500 or 1250 lines.It has high stability performance.low heat and low noise.This is high cost performance servo product.
MCAC808
Certificate
Our ExhibitionEvery year, we will have booth in many international exhibitions to show our products and meet our customers.
Welcome to see you in next 1 !
About our company HangZhou Just Motion Control Electromechanics Co.,Ltd established in 2007, we have 10 years experiences in the motion cotrol area.
Our main products are stepper motor drives, step motors, AC servo motor systems, integrated step servo motors, integated step AC servo motors,DC brushes and brushless motors and drive systems.we also provide complimentary mechaical products.suchas motor couplings, gearboxes, and linear motions.
Our products are widely used and applied in the following industries:semiconductor,textile, packaging,laser,woodworking, printing,advertising,clothing,marble and ceramic,robotics and military.
Our customers come froms all around the world:European, America, Canada, Middle East,Asia and so on!
Sincerely hope we can have channce to cooperate!
FAQQ1. What are your products can be use to ?
A: Our products can be use in CNC routers ,CNC milling machine ,engraving machine, packaging machine,filling machine, cutting machine, printing machine,laser machine, carving machine, labeling machine and so on.
Q2. What kind of Payment methods do you accept ?
A: We can accept Paypal ,Western Union ,TT
Q3: What kind of shipping methods do you use ?
A:1)For samples or small batch , air shipping is recommended . (DHL,Fedex,TNT UPS ,EMS or Aramex) ,We will provide the tracking No. Once we get it after we ship out the products.
2)For mass production or big batch, CZPT shipping/sea shipment is recommended .
Q4: What is the lead time of my products?
A: Lead time : For standard samples , 2-5 days will be OK .
For mass production , the lead time depend on the quantities you need .
Note:
Sometimes your local customs may charge tax from you. then you should pay it to get the package, sometimes not have.The exact delivery time is delayed on the post office and customs, we can’t control it. If the product is delayed, pls pay more patience to wait and ask us to extend delivery dates for you.
Q5:What is your warranty time ?
A:Warranty time : 12 months. And we provide life-long technical service and after-sale service.
Q6:Can i get a free sample?
A:Sorry, we don’t provide the free sample.
Contact information
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
China factory ZD High-Efficiency CE, UL, ISO9001, RoHS Cycloidal AC Torque Gear Motor near me factory
Product Description
Model Choice
ZD Chief has a broad assortment of CZPT motor creation strains in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and many others. Through complex innovation and customization, we support you produce excellent application systems and supply adaptable remedies for different industrial automation situations.
• Design Assortment
Our skilled sales representive and specialized group will select the correct model and transmission options for your use count on your particular parameters.
• Drawing Request
If you need more solution parameters, catalogues, CAD or 3D drawings, remember to speak to us.
• On Your Need to have
We can modify standard products or personalize them to fulfill your particular needs.
Comprehensive Images
Merchandise Parameters
Characteristics:
1) Dimensions of motors: 60mm, 70mm, 80mm, 90mm, 104mm can be choosed
2) Reduction ration:
A. 60mm, 70mm, 90mm Strengthen Variety, 104mm: 3~200K
B. 80mm: 3~200k & 250~ 2000k(Mid Gearbox)
C. 90mm CZPT Kind: 3~ 750k
SPECIFICATION FOR AC MOTORS:
Other Connected Products
Click on here to find what you are looking for:
Firm Profile
FAQ
Q: What’re your main items?
A: We at the moment make Brushed Dc Motors, Brushed Dc Equipment Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Higher Precision Planetary Equipment Box and many others. You can examine the specs for earlier mentioned motors on our website and you can e-mail us to recommend required motors for each your specification also.
Q: How to select a suited motor?
A:If you have motor pictures or drawings to show us, or you have in depth specs like voltage, pace, torque, motor dimension, functioning method of the motor, necessary lifetime and sound level and so on, remember to do not wait to permit us know, then we can recommend appropriate motor for each your request appropriately.
Q: Do you have a personalized provider for your regular motors?
A: Yes, we can customise for every your request for the voltage, velocity, torque and shaft dimension/form. If you need to have additional wires/cables soldered on the terminal or need to have to add connectors, or capacitors or EMC we can make it way too.
Q: Do you have an specific style services for motors?
A: Sure, we would like to layout motors separately for our customers, but it may need to have some mould creating expense and style cost.
Q: What is your guide time?
A: Normally talking, our standard regular item will require fifteen-30days, a little bit lengthier for tailored goods. But we are extremely flexible on the guide time, it will depend on the specific orders.
The Positive aspects of Utilizing a Equipment Motor
A gear motor works on the theory of conservation of angular momentum. As the smaller sized gear addresses more RPM and the greater gear produces more torque, the ratio amongst the two is better than one. Likewise, a multiple equipment motor follows the principle of vitality conservation, with the route of rotation constantly opposite to the one particular that is adjacent to it. It is straightforward to recognize the principle behind gear motors and the various sorts accessible. Go through on to discover about the distinct varieties of gears and their purposes.
Electric powered motor
The selection of an electrical motor for equipment motor is largely dependent on the software. There are various motor and gearhead mixtures obtainable, and some are much more productive than other folks. However, it is vital to recognize the application specifications and choose a motor that meets these needs. In this write-up, we will examine some of the benefits of using a gear motor. The pros and cons of each and every kind are briefly talked about. You can buy new equipment motors at aggressive rates, but they aren’t the most reputable or tough alternative for your application.
To determine which motor is ideal for your application, you are going to require to think about the load and velocity demands. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph underneath, the enter (T) and output (P) values are represented as dashed traces. The enter (I) worth is represented as the torque applied to the motor shaft. The output (P) is the sum of mechanical energy transformed. A DC gear motor is 70% successful at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable equipment ratio from 7.5 to eighty. It has a range of options and can be custom made-created for your distinct software. The 3-period AC equipment motor, on the other hand, operates at a rated electricity of a single hp and torque of 1.143.2 kg-m. The output voltage is usually 220V.
Another essential aspect is the output shaft orientation. There are two primary orientations for gearmotors: in-line and offset. In-line output shafts are most perfect for applications with high torque and limited reduction ratios. If you want to keep away from backlash, select a appropriate angle output shaft. An offset shaft can result in the output shaft to grow to be excessively hot. If the output shaft is angled at a specific angle, it may possibly be too huge or as well modest.
Gear reducer
A equipment reducer is a particular variety of speed minimizing motor, generally used in large machinery, these kinds of as compressors. These reducers have no cooling admirer and are not created to handle hefty hundreds. Various purposes demand various service elements. For occasion, a machine that requires frequent quick accelerations and occasional load spikes wants a gear reducer with a substantial services aspect. A equipment reducer that is made for lengthy creation shifts must be bigger than a device that utilizes it for quick intervals of time.
A equipment reducer can reduce the pace of a motor by a issue of two. The reduction ratio modifications the rotation speed of the acquiring member. This adjust in velocity is usually essential to fix difficulties of inertia mismatch. The torque density of a equipment reducer is calculated in newton meters and will depend on the motor employed. The initial criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for instance, implies that the output velocity has been cut in fifty percent.
Bevel gear reducers are a excellent alternative if the enter and output shafts are perpendicular. This variety is really robust and is ideal for scenarios where the angle among two axes is small. Nonetheless, bevel equipment reducers are costly and need constant upkeep. They are typically used in weighty-responsibility conveyors and farm products. The proper option of equipment reducer for equipment motor is essential for the performance and dependability of the system. To get the very best gear reducer for your software, discuss to a certified producer nowadays.
Selecting a equipment reducer for a equipment motor can be tricky. The wrong a single can ruin an entire machine, so it’s important to know the particulars. You need to know the torque and velocity needs and select a motor with the suitable ratio. A gear reducer need to also be suitable with the motor it is intended for. In some situations, a more compact motor with a equipment reducer will work far better than a bigger a single.
Motor shaft
Suitable alignment of the motor shaft can drastically boost the efficiency and daily life span of rotating products. The proper alignment of motors and pushed devices boosts the transfer of strength from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It might also guide to premature failure of couplings and bearings. Misalignment also results in elevated shaft and coupling temperatures. Therefore, suitable alignment is essential to increase the efficiency of the driven instrument.
When picking the appropriate variety of equipment prepare for your motor, you need to have to take into account its vitality performance and the torque it can manage. A helical geared motor is far more efficient for high output torque purposes. Based on the required speed and torque, you can select between an in-line and a parallel helical geared motor. The two kinds of gears have their benefits and down sides. Spur gears are prevalent. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor ought to not work at also substantial present to avert demagnetization, which will guide to phase loss or torque fall. Guarantee that the motor and gearbox output shafts are secured from external impacts. If the motor and gearbox are not secured from bumps, they might cause thread problems. Make sure that the motor shafts and rotors are secured from exterior impacts.
When deciding on a metal for your gear motor’s motor shaft, you need to contemplate the expense of scorching-rolled bar inventory. Its outer layers are more challenging to machine. This type of materials includes residual stresses and other troubles that make it hard to device. For these applications, you should decide on a high-energy metal with difficult outer layers. This type of metal is less expensive, but it also has dimensions issues. It’s ideal to examination each and every content 1st to decide which a single fits your demands.
In addition to decreasing the velocity of your gadget, a geared motor also minimizes the torque created by your machine. It can be used with equally AC and DC power. A large-quality gear motor is important for stirring mechanisms and conveyor belts. Nevertheless, you need to pick a geared motor that uses high-quality gears and provides greatest performance. There are a lot of types of planetary gear motors and gears on the industry, and it is crucial to choose the right 1.
Very first stage gears
The 1st phase gears of a equipment motor are the most important parts of the total device. The motor’s energy transmission is 90% productive, but there are a lot of elements that can impact its overall performance. The gear ratios utilised need to be high ample to manage the load, but not way too substantial that they are limiting the motor’s velocity. A gear motor ought to also have a healthful basic safety aspect, and the lubricant need to be ample to get over any of these elements.
The transmission torque of the equipment adjustments with its velocity. The transmission torque at the enter aspect of the equipment decreases, transferring a tiny torque to the output facet. The amount of enamel and the pitch circle diameters can be used to compute the torque. The first stage gears of equipment motors can be classified as spur gears, helical gears, or worm gears. These three kinds of gears have various torque capacities.
The 1st stage helical equipment is the most crucial component of a equipment motor. Its function is to transfer rotation from 1 equipment to the other. Its output is the gearhead. The 2nd phase gears are related by a provider. They operate in tandem with the 1st phase equipment to supply the output of the gearhead. Furthermore, the 1st phase carrier rotates in the identical course as the enter pinion.
One more crucial element is the output torque of the gearmotor. When deciding on a gearmotor, consider the starting torque, working torque, output velocity, overhung and shock masses, duty cycles, and a lot more. It is critical to select a gearmotor with the right ratio for the application. By choosing the correct gearmotor, you will get optimum functionality with nominal operating charges and improve plant productivity. For far more info on very first stage gears, check out out our website.
The initial phase of a gear motor is composed of a established of fastened and rotating sprockets. The initial stage of these gears acts as a generate equipment. Its rotational mass is a limiting issue for torque. The next phase consists of a rotating shaft. This shaft rotates in the path of the torque axis. It is also the restricting pressure for the motor’s torque.